BaltGaz LUX Operation & User’s Manual

Text of BaltGaz LUX User Guide:

• BaltGaz LUX, 25 b) Keep it in soap solution for 10-15 minutes and clean its surfaces by means of a soft brush, then wash it under a strong stream of water; c) Repeat all the process if necessary. In order to remove scale deposit it is necessary to: a) Remove the heat exchanger and put it into a tank; b) Prepare a 10% solution of citric acid(100 g of powder citric acid for 1 l of warm water); c) Fill in the heat exchanger’s pipeline with the prepared solution. Leave the solution there for 10-15 minutes, then drain the solution and wash the pipeline thoroughly with water; d) Repeat all the process if necessary. 12.3

• BaltGaz LUX, 5 TABLE OF CONTENTS 1. SAFETY MEASURES INDICATION…………………………………………………………………………………………..………...3 2. DESCRIPTION AND OPERATION OF THE APPLIANCE……………………………………………………………………………………………….…..... 3 2.1. Appliance’s purpose……………………………………………………………………………………….….3 2.2. Technical characteristics….……………�

• BaltGaz LUX, 4 Dear customer, Thank you for choosing our water heater. You have purchased an instantaneous water heater with electronic control system, providing automatic ignition of the ignition and main burners at opening the hot water tap. When purchasing the appliance please check:  Scope of delivery (p.2.3. page 5)  Compatibility of pressure and type of gas (NG or LPG) used by you with the type of gas indicated in the Acceptance certificate and in the table on the appliance. You should also require from the selling organization to fill in the warranty repair coupons. When purchasing the appliance against a credit, the payment sc

• 26 water and gas pipelines by the inlet into the appliance must be closed). When disassembling and assembling of the water and gas pipelines is effectuated, it is recommended to install new sealings. After replacing the blocks and details it is necessary to effect the assembling in the reverse order. Scheme of the appliance in disassembled condition is r

• BaltGaz LUX, Technical staff manual 11 1 – gas removal device branch pipe; 2 - casing; 3 – viewing window; 4 – mounting holes; 5 - fitting of cold water supply, screw thread G 1/2; 6 - fitting of gas supply, screw thread G 1/2; 7 - fitting of hot water output, screw thread G 1/2; 8 - water temperature display; 9 – button of set temperature reduction; 10 - button of set temperature increase; 11 – power element discharge indicator. Scheme 1. Overall and connection dimensions of the appliance 3. USAGE OF THE APPLIANCE For normal and safe appliance operation the conditions presented in p. 2.2.9, 2.2.15 and 2.2.18 (

• BaltGaz LUX, Technical staff manual Pos. Name Designation Quantity. 1 Casing’ 3270-03.000-01 1 2 Heat exchanger* 3272-07.000 1 3 Water and gas unit* 3273-02.250 1 4 Electronic control block' Natural gas Liquefied gas 3226-07.000 3226-07.000-01 1 5 Pipe* (from the water unit to the heat exchanger, copper) 3270-04.000-01 1 Pipe* ( from the water unit to the heat exchanger , steel) 3273-08.000 1 в Pipe’ (hot water outlet, copper) 3273-05.000-01 1 7 Plate with the display PCB* Light grey 3273-20.00 1 8

• BaltGaz LUX, Technical staff manual 28 Gasket * D28*d17x3.0or D28xd22x1.5 3219-00.07 or 3224-00.07 1 29 Gasket * D28xd22x2 (connection of the gas inlet pipe with the gas unit 3224-04.03 1 30 Ring* d3x1.7 3226-10.002 1 32 Manifold in the assembly* Natural gas (G20, 2 nd family, group Н). 1.3 kPa (130 mm w.g.)(D 1.28) Natural gas (G20, 2 nd family, group Н). 2.0 kPa (200 mm w.g.) (D 1.14) Liquefied gas (G30, 3 rd family, group В/Р). 2.9 kPa (300 mm w.g.) (D 0.79) 3272-02.120 3272-02.120-02 3272-02.120-01 1 33 Ring * d18x2.5 (Connecting the valve block to the gas u

• BaltGaz LUX, BaltGaz NEVA LUX INSTANTANEOUS GAS WATER HEATER FOR DOMESTIC USE BaltGaz NEVALUX-6011 TU 4858-008-26985921-2008 USER’ S MANUAL (TOGETHER WITH THE INSTRUCTIONS ON MOUNTING, TECHNICAL SERVICE AND REPAIR OF THE WATER HEATER) 3273-00.000-01 RE

• BaltGaz LUX, 15 The appliances should be put in not more than 8 tiers during collection into stacks and transportation. 6. safety measures 6.1. Mounting of the appliance, putting it into operation and its technical service must be performed only by a specialized service organization. The appliance’s mounting must be effectuated in accordance with the project corresponding to the requirements of the Federal and local regulatory acts, governing the installation of the gas-powered equipment. 6.2. Placing the appliance, pipelines, exhaust flues, smoke exhausters and other engineering equipment should provide safety of their operation,

• BaltGaz LUX, User’s and technical staff manual 22 Error code Failure Probable reason Methods of elimination Jamming of the water or gas unit stem (water flow sensor is constantly closed). Repair or replace the unit that is out of order.* Appearance of soot deposit on the flame sensor’s electrode. Effectuate the flame sensor’s electrode’s cleaning from soot deposit.* Е8 Switching the appliance off by the draught sensor The error code appears on display in 2-5 minutes after the appliance was switched off if the water tap is not closed. No draught in the flue pipe. Clean the flue pipe.* Draught sensor failure or disrupt

• User’s and technical staff manual 23 * - The works are effectuated by a specialized service organization.. 10. GENERAL INSTRUCTIONS 10.1. Mounting of gas appliances for domestic use must be effectuated in accordance with the project for appliance’s installation and the set of rules SP 62.13330.2011. 10.2. The appliance must be installed on fire-resistant walls (brick, c

• BaltGaz LUX, Technical staff manual 19 7.3. Connecting the appliance to the water supply system 7.3.1. In order to increase the appliance’s working lifespan and improve its exploitation characteristics is recommended to install a water filter by the appliance’s inlet (see scheme 6) 7.3.2. In order to facilitate further technical service it is necessary to install by the appliance’s inlet a stop valve on the cold water supply pipeline. The stop valve must be easily accessible. 7.3.3. Connecting appliance to the water

• BaltGaz LUX, 9 * Reference parameters for p. 2.2.13, 2.2.14 - at water pressure at least 250 kPа by the inlet into the operating appliance;, for. 2.2.26 - when using alkaline power elements with high energy output ratio. Main particularities of the appliance: - The appliance is automatically switched on when the hot water tap is opened (at water consumption more than 2,5 l/min); - The ignition burner automatically switches off after the main burner ignites; - The appliance keeps (within the bounds of it

• 8 In order to provide first aid it is necessary to: a) Bring the injured person into the fresh air; b) Unclasp clothes that constrain breath; c) Give household ammonia to smell; d) To cover warmly, but not letting to fall asleep and call the ambulance. e) In case if there is no breath you must immediately bring the injured person to a warm premise with fresh air and make resuscita

• 13.10.3 Screw the fitting 20 out of the hot water outlet pipe 6 and remove the water temperature sensor 19. 13.10.4 Install a new water temperature sensor, check on air-tightness, see p. 7.3.7. 13.10.5 Check the appliance’s working capacity. 13.11 Replacement of the pipe of cold water supply to the heat exchanger 13.11.1 Remove the casing, see p. 13.1. 13.11.2

• BaltGaz LUX, Technical staff manual 20 Checking the air-tightness of the gas joints is effectuated by means of soap solution bubble test of the connection points (or other safe methods without using open flame). Appearance of bubbles indicates gas leakage. . 7.5 Connecting the appliance to the LPG cylinder 7.5.1. Before connecting the appliance to LPG cylinder make sure that your appliance is adjusted to work with this type of gas. Otherwise it is necessary to render it (see p. 7.10, page 15). 7.5.2. The LPG cylinder must necessarily be equipped with a reduction unit with vapor phase stabilization pressure 300 mm w.g., and the vapor phase output at least 1 m 3

• BaltGaz LUX, 17 7.1.5 The appliance must be installed on the fire resistant walls: brick, concrete (with a ceramic plating or without it).). It is acceptable to install the appliance on firehard walls if the wall is insulated with a zinc-coated steel sheet with thickness 0, 8…1 mm along the basalt felt woolen board with thickness 3…5 mm. Insulation of the wall should go over the overall dimensions of the appliance’s body frame for at least 100 mm from each side (see scheme 5). The distance from the appliance’s lateral surfaces to firehard walls without insulation should be at least 250 mm. If the in

• BaltGaz LUX, Technical staff manual 21 Recommended mounting schemes of the flexible hoses are presented in the table 5. Table 5. Flexible hoses installation scheme 7.6.3. Mounting a hose is necessary to begin with the non-movable elements of the hose which have a pipe cylindrical thread (if a counterpart is stationary). 7.6.4. Sealing of the fitting’s threaded joint with a counterpart (radial connection) must be made using a Teflon tape sealing material (FCM) or sealant that provides air-tightness of the threaded joint. 7.6.5. The threaded joint of the captive nut (end connection), for the m

• BaltGaz LUX, 24 -checking the gas and water systems’ air-tightness; -checking the thermo relay’s (draught sensor’s) operation; -checking the water temperature sensor’ operation; -lubrication of moving connections (if necessary); -unscheduled cleaning of the appliance (including cleaning from dust on the appliance’s inner units and details). ATTENTION! The works for the appliance’s technical service, connected with disassembling of its gas or water pipelines must be effectuat

• BaltGaz LUX, 15 7.8 Installation of the appliance’s power elements Power elements of the typical size D are installed into the battery section 13 (see. Scheme 10, Scheme 11, Scheme 12) in accordance with polarity indicated on the inner side of the cover of the section. It is recommended to install the alkaline power elements of the LR20 type, with higher energy output ratio providing more durable operation of the appliance. 7.9 Checking the appliance After installing the appliance and checking it on air-tightness, you must check: the operation of the ignition and main burner (p. 4.1.2, 4.1.3, page 9), automatic safety de

• BaltGaz LUX, User’s and technical staff manual 20 1 – gas removal device; 2 – heat exchanger; 3 – ignition burner; 4 – water temperature sensor; 5 – cold water supply; 6 – gas supply; 7 – hot water outlet; 8 – flame sensor; 9 - plug; 10 – mail burner; 11 – electronic control block; 12 – water and gas unit; 13 – battery section; 14 – water drain plug; 15 – water consumption tap; 16 – thermo relay(draught sensor); 17 – gas inlet pressure measuring fitting; 18 – water unit membrane; 1

• BaltGaz LUX, 13.4. Heat exchanger replacement 13.4.1. Effectuate the works listed in pp. 13.3.1-13.3.6 13.4.2. Screw out two self-threading screws fixing the plank 35 (Scheme 15) and remove it. 13.4.3. Screw out two captive nuts S24 from the heat exchanger’s fittings 2 (schemes 15,16, 17). 13.4.4 Remove the heat exchanger 13.3.4. Install the new heat exchanger. 13.3.5. Check the joints subject to disassembling for air-tightness on the operating appliance by means of soap solution bubble test for gas , see

• BaltGaz LUX, Scheme 7. Scheme of connecting the flue pipe to the appliance 7.7.2. Variant of connecting appliance to the exhaust flue is represented on the scheme 8. 1 – flue pipe; 2 – appliance’s gas removal device hose; 3 - heat-resistant sealant; 4- aluminum heat-resistant tape

• BaltGaz LUX, 13 3.3.2 When you finish using the appliance (at night time, not being at home etc.) it is necessary to switch it off, following the following sequence: a) Close the hot water taps; b) Close the stop gas valve by the appliance’s inlet; c) Close the cold water stop valve by the appliance’s inlet In case of hard water, in order to reduce scale deposit appearance it is recommended to reduce water consumption by the hot water tap before closing it until the main burner switches off (less than 2 l/min) and let the water run through the appliance until it is warm. Then

• BaltGaz LUX, 10 - When a failure occurs the error code is shown on display; - The appliance has a power element discharge indicator It is not recommended to install the appliance on water supply networks with frequently altering water pressure. 2.3.Supply package 2.4.Overall and connection dimensions of the appliance Table2. Supply package of the appliance «BaltGaz NEVALUX-6011» Designation Name Amount, pcs. 3273-00.000 The appliance «NEVALUX-6011» 1 3273-00.000-01 RE RE User’s manual 1 3273-10.000 Package 1 3208-06.600 Mounting ha

• BaltGaz LUX, 7 1. SAFETY MEASURES INDICATION 1.1. In order to avoid accidents and the appliance’s breakdown it is prohibited to:  Install and put the appliance into operation by yourself;  Effectuate the appliance’s regulation without being acquainted with the present user’s manual;  Close the grid or gap in the bottom part of the door or wall (in the premise where the appliance is installed) intended for air inlet necessary for gas combustion;  Use the appliance if there is a lack of draught in the exhaust flue;  -U

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