SamplexPower MSK-90 Owner's Manual

Text of SamplexPower MSK-90 User Guide:

• SamplexPower MSK-90, 2 | SAMLEX AMERICA INC. OWNER'S MANUAL | Index SECTION 1 Safety Instructions ................................................................. 3 SECTION 2 Description, Applications & Features .................................... 5 SECTION 3 Layout .......................................................................... 7 SECTION 4 Installation & Operation ....................................................... 9 SECTION 5 Troubleshooting & Maintenance ........................................ 12 SECTION 6 Specications ..................................................................... 13 SECTI

• SamplexPower MSK-90, 2 | SAMLEX AMERICA INC. SAMLEX AMERICA INC. | 3 SECTION 1 | Safety Instructions IMPORTANT SAFETY INSTRUCTIONS PLEASE READ THE FOLLOWING SAFETY INSTRUCTIONS BEFORE USING THE KIT. FAILURE TO ABIDE BY THE RECOMMENDATIONS MAY CAUSE PERSONAL INJURY / DAMAGE. The following safety symbols will be used in this manual to highlight safety and information: WARNING! Indicates possibility of physical harm to the user in case of non-compliance. ! CAUTION! Indicates possibility of damage to the equipment in case of non-compli

• 4 | SAMLEX AMERICA INC. SECTION 1 | Safety Instructions 9. Batteries generate Hydrogen and Oxygen during charging which may result in an explosive gas mixture. Care should be taken to ventilate the battery area and fol- low battery manufacturer’s recommendations. 10. Ensure there are no ammable substances, explosive gases, ames, smoke or spark near the battery o

• SamplexPower MSK-90, 4 | SAMLEX AMERICA INC. SAMLEX AMERICA INC. | 5 SECTION 2 | Description, Applications & Features DESCRIPTION MSK-135 and MSK-90 are 135W / 90W Portable and Foldable Solar Battery Charging Kits designed to charge 12V Lead-acid batteries. Basic module is a 30W/45W, 12V nominal high efciency, monocrystalline solar panel. MSK-135 consists of 3 x 45W solar panels connected in parallel and MSK-90 consists of 3x30W solar panels in parallel to form solar panel array. The kit can be folded neatly into a carrying case with handle, for easy stor- age while the kit is not in use.

• SamplexPower MSK-90, 6 | SAMLEX AMERICA INC. SECTION 2 | Description, Applications & Features DESCRIPTION AND FEATURES OF CHARGE CONTROLLER MSK-10A MSK-10A is a 10A rated, Series Type PWM (Pulse Width Modulation) Charge Controller. It is based on an advanced design using a microcontroller for digital accuracy and fully automatic operation. PWM battery charging has been optimized for longer battery life. The unit is designed for user-friendly operation. FEATURES - Advanced microcontroller based, high performance design for digital accuracy and fully automatic and intelligent operation - Series Type PWM (Pulse Width Modulation) charging for low loss,

• 6 | SAMLEX AMERICA INC. SAMLEX AMERICA INC. | 7 SECTION 3 | Layout 1 Carrying handle 2 Latches 3 Aluminum frame 4 Aluminum support legs with tilting arrangement 5 Solar Charge Controller MSK-10A - see Fig 3.2 for details 6 Junction Box 7 Label 8 14 ft battery cable with 2-Pole, 50A Mating Type Battery Connector at battery end and 10A fuse (11) 8A, 9A, 10A 2-Pole, 50A Ma

• SamplexPower MSK-90, 8 | SAMLEX AMERICA INC. LED DESCRIPTION COLOR OF LED LED LIGHTING PATTERN OPERATIONAL STATUS Green On Solid PV Voltage is >6V and <battery volt- age. Hence no charging. Green Slowly Flashing PV Voltage is >battery voltage. Charging is taking place. Green OFF PV Voltage is <5V Green On Solid Battery Voltage is >12.4V Green Slowly Flashing Battery is Fully charged Green Fast Flashing Over voltage Orange On Solid Under voltage Red On Solid Over discharged Red Flashing Battery over temperature Red On Solid Normal Red Slowly Flashing Overload Red Fast Flashing Short circuit Charging, Load and Battery Status LED

• 8 | SAMLEX AMERICA INC. SAMLEX AMERICA INC. | 9 SECTION 4 | Installation & Operation WARNINGS & CAUTIONS! PLEASE READ ALL THE SAFETY INSTRUCTIONS GIVEN IN SECTION 1 BEFORE INSTALLING AND OPERTING THE KIT. FAILURE TO ABIDE BY THE RECOMMENDATIONS MAY CAUSE PERSONAL INJURY / DAMAGE TO THE KIT. Do not use the unit in wet environme

• SamplexPower MSK-90, 10 | SAMLEX AMERICA INC. Connect the Battery as follows: 1. Connect the Battery Alligator Clips to the Battery Terminals. IMPORTANT: OBSERVE POLARITY. Be careful to attach the RED Positive Battery Clamp (9B, Fig 3.1) to ‘Posi- tive’ or ‘+’ of the battery and the black Negative Battery Clamp (9C, Fig 3.1) to the ‘Negative’ or ‘-’ of the battery. If polarity is reversed accidentally, no permanent damage will occur, but the 10A in-line fuse (11, Fig 3.1) will blow. In this case, cor- rect the polarity and replace the fuses. 2. If SAE type of battery inlet is provided on the vehicle, use th

• SamplexPower MSK-90, 10 | SAMLEX AMERICA INC. SAMLEX AMERICA INC. | 11 SECTION 4 | Installation & Operation PROTECTIONS Solar Array Short Circuit - If solar array short circuit occurs, charging will stop. Charging will resume automatically once the short circuit is removed. Overload On Load Terminals - If the load current of 12V load connected to the load terminals exceeds 10.5A, the controller will disconnect the load. Clear overloading, then press the Load ON/OFF button (4). Load Short Circuit - Fully protected against load wiring short-

• SamplexPower MSK-90, 12 | SAMLEX AMERICA INC. SECTION 5 | Troubleshooting & Maintenance TROUBLESHOOTING Table 4.1 given below provides troubleshooting guidance Table 4.1: TROUBLESHOOTING GUIDE Symptom Possible Reason Remedy Charging Status LED Indicator (1) is OFF during daytime when PV panels are exposed to direct sunlight Input connec- tion from solar panels has been disconnected or PV Voltage is <5V Check that wiring from solar panels to the Solar Panel Input Connections is con- nected and connec

• SamplexPower MSK-90, 12 | SAMLEX AMERICA INC. SAMLEX AMERICA INC. | 13 SECTION 6 | Specications PARAMETER MSK-135 MSK-90 SOLAR ARRAY NOMINAL MAXIMUM POWER AT STC, Pmax 135W (3 x 45W Panels ±3% in parallel) 90W (3 x 30W Panels ±3% in parallel) MAXIMUM POWER VOLTAGE, Vmp 17.5V 17.5V MAXIMUM POWER CURRENT, Imp 7.71A (2.57A per 45W Panel) 5.13A (1.71A per 30W Panel) OPEN CIRCUIT VOLTAGE, Voc 21.6V 21.6V SHORT CIRCUIT CURRENT, Isc 8.34A (2.78A per 45W Panel) 5.55A (1.85A per 30W Panel) TYPE OF CELLS / SIZE Monocrystalline NUMBER OF CELLS 36 Cell per Panel MAXIMUM SYSTEM VOLTAGE 1000 VDC OPERATING TEMPERATURE - 40°C to +85°C /

• SamplexPower MSK-90, 14 | SAMLEX AMERICA INC. SECTION 6 | Specications PARAMETER SPECIFICATIONS Electrical Nominal Battery System Voltage 12V Rated Charge / Discharge Current 10A Minimum Battery Voltage to Start Controller 6V Self Consumption ≤ 8.4mA Temperature Compensation 18mV/°C (With built-in Temperature Sensor) Battery Charging NOTES: (i) Specications are for Sealed / AGM Lead Acid Battery (ii) All voltage specications are at 25°C Type of Lead Acid Battery Sealed, AGM Bulk Charge Current Equal

• SamplexPower MSK-90, 14 | SAMLEX AMERICA INC. SAMLEX AMERICA INC. | 15 SECTION 7 | Warranty 25 YEAR 80% POWER OUTPUT WARRANTY ON SOLAR PANELS 2 YEAR LIMITED WARRANTY ON REMAINING COMPONENTS MSK-90 & MSK-135 Kits manufactured by Samlex America, Inc. (the “Warrantor“) are warranted to be free from defects in workmanship and materials under normal use and service. The warranty period is 2 years for the United States and Canada, and is in effect from the date of purchase by the user (the “Purchaser“). Warranty outside of the United States and

• SamplexPower MSK-90, Contact Information Toll Free Numbers Ph: 800 561 5885 Fax: 888 814 5210 Local Numbers Ph: 604 525 3836 Fax: 604 525 5221 Website www.samlexamerica.com USA Shipping Warehouse Kent WA Canadian Shipping Warehouse Delta BC Email purchase orders to [email protected] 11023-MSK-90-135-0415

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