Redland DuoPlain Installation Instructions Manual
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Redland DuoPlain, SOLAR PV TILES Installation Instructions for Redland DuoPlain Solar PV Tiles Version: 3 Date: July 2012 Author: Kevin Ley / Michael McHugh / Graham Faulkner Department: Redland Technical Solutions / Marketing
Redland DuoPlain, Solar PV Tiles – Installation Instructions 18 July 2012 Page 1 of 13 TABLE OF CONTENTS Table of Contents 1 1 INTRODUCTION 2 1.1 Health & Safety 2 1.2 Equipment Required 3 2 PRELIMINARIES 4 2.1 Circuit Diagram & Layout 4 2.2 Felt & Battens 5 2.3 Marking Position 5 2.4 Rafter Pitches & Lengths 5 2.5 Fixing 6 2.6 Installation 7 3 DUOPLAIN 8 4 CONNECTIONS TO INVERTER 11 5 REPLACING A PV LAMINATE 13
Redland DuoPlain, Solar PV Tiles – Installation Instructions 18 July 2012 Page 2 of 13 1 INTRODUCTION It is highly recommended that you read all the guidance and installation notes before starting the installation to ensure that the Redland Solar PV tiles and system are installed safely . 1.1 HEALTH & SAFETY 1.1.1 GENERAL GUIDANCE • Ensure most up to date Construction (Design and Management) Regulations (CDM) and general construction site training are followed. • Any person handling PV tiles should be trained in correct manual handling pr
Redland DuoPlain, Solar PV Tiles – Installation Instructions 18 July 2012 Page 3 of 13 • Keep the Redland PV tiles in a weatherproof environment prior to installation. • Carry the Redland PV tiles with both hands by the frame, avoiding touching or scratching the face of the panels. • Only load as many Redland PV tiles onto the roof as you expect to install during the work session. • Secure or remove any uninstalled PV tiles before leaving the roof to avoid possible wind damage or theft. • Do not leave tools or uns
Redland DuoPlain, Solar PV Tiles – Installation Instructions 18 July 2012 Page 4 of 13 2 PRELIMINARIES 2.1 CIRCUIT DIAGRAM & LAYOUT Before starting please check the circuit diagram to confirm the required layout of the PV tile array and the associated electrical connections between PV tiles and also back to the DC to AC Inverter. Redland Solar PV tiles are connected in electrical series in strings with each string having its
Solar PV Tiles – Installation Instructions 18 July 2012 Page 5 of 13 Additional strings of PV tiles connected in electrical series can be connected to the inverter using the other sets of + and – inputs available on the inverter box. Note the maximum number of PV tiles that can be connected to the inverter is o
Redland DuoPlain, Solar PV Tiles – Installation Instructions 18 July 2012 Page 6 of 13 REDLAND SOLAR PV TILE RAFTER PITCH ° (MIN - MAX) Natural Slate (500 x 250 mm) 25 - 69 Cambrian 25 - 69 Richmond 10 22.5 - 69 Saxon 10 22.5 - 69 Landmark Slate 10 22.5 - 69 MockBond Richmond 10 27.5 - 69 Mini Stonewold 22.5 - 69 Mockbond Mini Stonewold 22.5 - 69 Landmark Double Pantile 20 - 69 Grovebury 20 - 69 Landmark Double Roman 20 - 69 50 Double Roman 20 - 69 DuoPlain 25 - 69 Plain Tiles (incl. Rosemary Clay Plain
Solar PV Tiles – Installation Instructions 18 July 2012 Page 7 of 13 slate/tile. The only exception is centre-nailed Natural Slate which can be fixed in the standard way with two nail fixings, apart from the cut slate course directly below the bottom course PV tiles, which must be secured using
Redland DuoPlain, Solar PV Tiles – Installation Instructions 18 July 2012 Page 8 of 13 3 DUOPLAIN Each DuoPlain PV tile replaces 6.5 DuoPlain Tiles. It is important to note that the instructions below relate to the PV tile array and any special detailing required around the array. Everywhere else on the roof the fixing instructions for DuoPlain Tiles should be followed. For DuoPlain Tile when installing Redland Solar PV tiles the tiling battens should first be set out with spacing (gauge) of 188 mm (+0 mm, -5 mm) only. If the PV tiles are set out at a gauge less than this it is possible that some PV ce
Redland DuoPlain, Solar PV Tiles – Installation Instructions 18 July 2012 Page 9 of 13 iv. The bottom course PV tile is now ready to be installed. Slide the PV tile down so that the fixing hooks on the underside locate under the fixing bracket shown in (ii) and that the metal nibs at the top of the PV tile (on the underside) hang on the tiling batten as shown. Screw-fix the PV tile to the tiling batten below using the PV tile screws supplied (4 per PV tile). Depending on the width (number
Redland DuoPlain, Solar PV Tiles – Installation Instructions 18 July 2012 Page 10 of 13 viii. In the tile course directly above the top PV tile course ensure each tile adjacent to the PV tiles are screw-fixed once. Ensure the pre-wired connector from the top PV tile is connected to the correct pre- wired connector of the top PV tile in the adjacent PV tile column to left using 2 m cable as per circuit diagram. Complete PV tile array and tiling installation as per cabling plan and DuoPlain fixing instructions.
Redland DuoPlain, Solar PV Tiles – Installation Instructions 18 July 2012 Page 11 of 13 4 CONNECTIONS TO INVERTER For safety reasons it is very important that the electrical connections from the inverter to the PV tile array are made as per the following instructions. Normally the inverter is located within the roof sub-structure (e.g. loft space) in the immediate proximity of the PV tile array so as to keep the length of cable on the DC
Solar PV Tiles – Installation Instructions 18 July 2012 Page 12 of 13 iii. Once the inverter cable has been secured as in step (ii) then it can be connected to the pre-wired connectors of the PV tile array as shown. iv. The + and – connections from each end of the string
Redland DuoPlain, Solar PV Tiles – Installation Instructions 18 July 2012 Page 13 of 13 5 REPLACING A PV LAMINATE If a Redland Solar PV tile becomes damaged due to vandalism or for any other reason it will need to be replaced. It is possible to replace individual PV tile laminates for Natural Slate, Richmond 10, Saxon 10, Landmark Slate 10, MockBond Richmond 10, Mini Stonewold / Mockbond Mini Stonewold, Landmark Double Pantile / Grovebury, Landmark Double Roman / 50 Double Roman, Plain Tiles (inc Rosemary Clay) and DuoPlain without stripping off the installed PV tile array as follows. i. First remove the d
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