Regulus KPC1 BP Installation And Operation Manual
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Regulus KPC1 BP, 18 (Tab. 2 is valid for height up to 20 m only, otherwise the size shall be calculated.) 8.1 - Expansion vessel sizing A solar expansion vessel shall be sized for a tempe- rature difference between the min. winter temperature and the max. summer temperature. The working range of expansion vessels is from -10 °C to +130 °C. Further it shall be able to contain fl uid volume of all collectors in case of stagnation (max. collector temperature at no fl ow and high sunshine intensity). In solar systems with forced circulation such pressure expansion vessels shall be only u
Regulus KPC1 BP, 22 Dimensions and Weight height × width × thickness 2000 × 1000 × 96 mm construction width 1055 mm total area 2.00 m 2 aperture area 1.87 m 2 absorber area 1.74 m 2 empty weight 37 kg Glass material tempered low-iron prismatic glass thickness 3.2 mm permeability 91 % Absorber material nickel-plated copper, 0.19 mm thick surface fi nish black chrome design harp type, ultrasonic welded connection pipes material copper connection pipes dimension 4 × Ø 22 mm × 0.8 mm absorber tube material copper absorber tube dimension 8 × Ø 10 mm × 0.6 mm solar absorptance 94 % emmisivity 8 % max. working pressure 6 bar max. working temperature 120 °C stagnation temperature 138.9 °C
Regulus KPC1 BP, 26 This Service Action Form is intended to register service intervention done. Entries may be recorded by an authorized servicing company. SERVICE ACTION FORM This Service Action has been carried out by an authorized servicing company Date of Service Action: ..………………………………………………………………………………. Name of the servicing company: …………………….……………….………………...……….………………. Address of the servicing company: ……………………………………�
Regulus KPC1 BP, 9 2.3 Fixing rails on roof anchors • have ready two rails in the length required for the number and type of collectors to be installed. • Align the travelling screw head (Fig. 10) with the hori- zontal rail and shift the rail onto it, or shift the screws into the rail fi rst and fi x to the anchors. Use serrated lock washers to fi x the nuts. • Align the rails so that they lie in parallel to roof tiles. The diagonal between the rails must be of the same length: D1 = D2 (Fig. 11). • Then tighten the nuts on fi xing bolts. 2.4 Collector mounting Collectors
Regulus KPC1 BP, 6 2.1 Prior to installation Prior to installation of solar collectors, select a suitable position respecting the following conditions: • roof facing South • roof inclination (25°- 45°) • unshaded place • accessible for servicing • permissible roof load • shortest possible distance between the collectors and (accumulation) tank Further have ready the necessary material, tools and safety equipment for working on a roof. Check if the roofi ng manufacturer offers roof hooks and if the roof warranty will
Regulus KPC1 BP, 15 5.1 - Connecting the collectors For collector mounting follow the instructions in chapter 5.2. Fasten the fi rst collector and lay the following one next to the fi rst one, maintaining a suffi cient gap. Then put the threaded fi ttings on both the upper and lower outlets and push the collector to the already mounted one until stop. Hold the fi tting with a spanner (Fig. 24) to prevent turning, and tighten the nuts. Continue in the same way with further collectors. Put the insulation on the threaded fi ttings only
Regulus KPC1 BP, 14 Secure the support structure either by screwing it into the roof, or applying a burden. In no event the permissible roof load shall be exceeded. Consulting a statics expert in advan- ce is necessary. A damaged roof must be re- insulated by a specialist. Fix the collectors to the rails in the same man- ner as if installing on an inclined roof (see point 2.4). Minimum distance between collector fi elds see Fig. 22. Flat roof mount up to 8m high roof 1 collector 290 kg 2 collectors 580 kg 3 collectors 870 kg 4 collectors 1160 kg 5 collectors 1450 kg Fig. 21: Static safety (burden) twice the height winter sun solar collector heig
Regulus KPC1 BP, 10 Fig. 12: Inserting safety retaining brackets • Insert nuts into both the rails (Fig. 14). Put the reta- ining side brackets on the rails and fi x the collector using M8x18 bolts. • Lay the following collector next to the fi rst one, mainta- ining a suffi cient gap. Then put on the threaded fi ttings (Fig. 15, pos. 9) and push the collector to the already mounted one until stop. Hold the fi tting with a spanner to prevent turning and tighten the nuts. More on this in chapter 5 Hydrauli
Regulus KPC1 BP, 12 4.2 - Flat roof support mounting A fl at roof support consist of two base rails, triangular supports and one strut. The number of triangular supports depends on the num- ber of collectors. One strut is suffi cient for supports for up to 5 collectors. Installation: • Lay two rails in parallel on the mounting surface, their pitch shall be 1660 mm. • The diagonals between the rails shall be of the same length: D1 = D2 (Fig. 16) • Insert the M8 bolt with a special head (Fig. 18) into the
25 16. DESCRIPTION OF PROCEDURES FOR ANNUAL PREVENTION CHECKS Warning: Prevention examination and eventual intervention may be carried out by a qualifi ed person only. Any work on electric wiring may be done by an authorized electrician. Maximum care shall be taken during checks. In case the procedure requires a person to get on a roof, a fall arrest is necessary. Check procedu
16 Number of collec- tors Connection type Max. recomm. fl ow rate Connecting pipe Copper Kombifl ex array x collector 1 1 × 1 2 l/min Cu 15 × 1 DN 12 2 1 x 2 series 4 l/min Cu 15 × 1 DN 16 3 1 x 3 series 6 l/min Cu 18 × 1 DN 16 4 1 x 4 series 8 l/min Cu 18 × 1 DN 20 5 1 × 5 series 10 l/min Cu 22 × 1 DN 20 6 2 × 3 parallel 12 l/min Cu 22 ×
13 • Install the strut between the two triangular supports (Fig. 19). Following Fig. 19, insert special M8 nuts into the triangle support rail. Then lay the strut onto the rails and fi x it with M8x12 bolts with washers (Fig. 19). • Continue assembling the remaining triangular sup- ports with a pitch as shown in Fig. 2. Adjust this distance so that the pitch of the triangula
Regulus KPC1 BP, 4 Mounting kits for fi xing and connecting KPC1 BP solar collectors Code Connection kit for a KPC1, KPA1, KPS11 and KPG1 (G3/4“ M inlet and outlet, 2 plugs, G3/8“F for air vent valve, sheath for solar temperature sensor) 7710 Fixing kit for one KPC 1 collector *[for 4 anchors or 2 supports+1 strut]] 7720 Fixing and interconnection kit for 2 KPC 1 collectors *[for 4 anchors or 2 supports+1 strut] 7712 Fixing and interconnection kit for 3 KPC 1 collectors *[for 6 anchors or 3 supports+1 strut] 7714 Fixing and interconnection kit for 4 KPC 1 collectors *[for 8 anchors or 4 supports+1
Regulus KPC1 BP, 7 • Fix the auxiliary boards to battens so that the distribu- tion of anchors resembles the positions in Fig. 2. At the same time screw the boards so high that the roof anchor does not hinder placing the roof tile with the right overlap (see Fig. 8). • Hang the roof anchors onto the auxiliary board respecting their distribution shown in Fig. 2. • Fix the anchors using stainless steel screws. 2.2.2 Installation with roof anchors for rafters For tiled roofs, rafter anchors can be used. Either a fi xed (not adjustable) stainless-steel hook (Fig.7a) can be used, or an adjustable aluminum anchor (Fig. 7b) that enables horizontal shift of th
Regulus KPC1 BP, 19 Install the air vent to the highest point of the system. Should there be more places with a risk of air pockets, air vents should be installed also there. It is recommended to amend the air vent with a local pipe widening that calms down the stream and helps in good separating bubbles from the fl uid (see Fig. 30). A ball valve shall be always installed under the automatic air vent valve, so that the automatic air vent can be clo- sed after the system commissioning. Solar liquid leaks can be avoided in case of system stagnation. For an effi cient removal of bubbles from the system it is advisable to fi t the pump station with an air eliminator (see Fig.
Regulus KPC1 BP, 5 Pos. Item Code 1 Flat plate collector 7610 2 Roof anchor with M8 bolt/special head for rails 6857 or other, depending on roofi ng type Triangle brackets for inclination adjustment, suitable for anchors for sloping roofs - 25°, 45° and 60° angle 8805,10094, 9631 Interconnecting pipes Fixing and interconnection kits No. of collectors (kit code) Item code12345 (7720) (7712) (7714) (7716) (7718) 3 Aluminum rail, 2 pieces 1.08 m 2.14 m 3.205 m 4.28 m 5.35 m 6949 4 M8 nut for the rails 4 pcs 8 pcs 12 pcs 16 pcs 20 pcs 6925 5 M8 ×18 bolt with allen
Regulus KPC1 BP, 23 2NDPæLWi~ÿLQQRVWNROHNWRUXSĝHVSORFKXDSHUWXU\ W P W D *>P .:@ ÓÿLQQRVW>@ Výkon kolektoru v nulovém bodČ pĜi G=1000 W/m 2 je 1455 W. WODNRYi]WUiWDNROHNWRUX>3D@ �
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