Redland ST4 Installation Instructions Manual
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Redland ST4, 7 of 28 ST-BARS-V1 RKA 03-02-2009 340 to 360mm Gauge Tiles: - Cathedral BATTEN Gauge BAR Distance Up Range (mm) From Batten (mm) 340 345 255 Over 345 Under 355 265 355 357 275 Over 357 360 Unsuitable Gauge 293 to 343mm Gauge Tiles: - Mini Stonewold, 50 Double Roman, Landmark Double Roman, Grovebury, Landmark Double Pantile, Regent and Renown. BATTEN Gauge BAR Distance Up Range (mm) From Batten (mm) 293 Under 300.5 185 300.5 Under 305.5 225 305.5 308 230 Over 308 Under 318 Unsuitable Gauge 318 Under 33
16 of 28 ST-BARS-V1 RKA 03-02-2009 CONNECTION OF PANEL TO HOT WATER SYSTEM (FLOWCON B) 39. Please refer to the pump station (pump, controller, flowmeter, expansion vessel) manufacturer’s fixing instructions and manuals for full details regarding installation
Redland ST4, 9 of 28 ST-BARS-V1 RKA 03-02-2009 INSTALLATION OF PANEL TO FIXING BARS 12. Measure and mark: 250mm up slope from top edge of upper fixing bar; and 130mm down slope from top edge of lower fixing bar. This shows the top and bottom edges of the panel and gutters (excluding apron flashing). If the panel top edge overhangs a batten more than by 50mm generally (8
Redland ST4, 14 of 28 ST-BARS-V1 RKA 03-02-2009 33. The roof tiles can now be laid around the panel. The front apron flashing can be lifted to allow the immediate course of tiles below the panel to be laid properly. For deeply profiled tiles, cut off the profile crowns at the tile head at 45 o from the pan. Ensure that the cuts are straight, smooth and even across the whole flashing width, and that correct laps are achieved. Use a roofing sealant at flashing edges
Redland ST4, 10 of 28 ST-BARS-V1 RKA 03-02-2009 15. Ensure that the four lifting eyehooks supplied with the panel are securely screwed into the four outer panel screw holes (ST 4), or the four inner panel screw holes (ST 6), through to (but not beyond) the underside of the panel. It is recommended that a suitable crane be used to lift the panel, and that all health and safety regulations are followed regarding the manual handling of the panel. Whilst handling and manoeuvrin
Redland ST4, 13 of 28 ST-BARS-V1 RKA 03-02-2009 29. Ensure that the entire length of the left hand side flashing is clipped at every batten. 30. Repeat the process for the right hand side flashing ensuring the entire length is clipped at every batten. 31. Use the tables to determine the height and position of the 25mm wide tile support/clip batten, and whether this is to be fixed to the rafters or a tiling batten. This should extend each side to (and over) the firs
Redland ST4, 5 of 28 ST-BARS-V1 RKA 03-02-2009 INSTALLATION OF FIXING BARS INTO ROOF 1. Lay the roofing underlay working from bottom right to top left of roof slope. Tack the underlay into the first rafter at right hand side of roof. 2. Roll the roofing underlay out across the rafters taking care to create an approx. 10mm drape between rafters. 3. Finish the roofing underlay at the left hand side of the roof and tack into final rafter at left hand side of roof to secure the underlay. 4.
Redland ST4, 12 of 28 ST-BARS-V1 RKA 03-02-2009 23. Screw fix the ST 4 / ST 6 panel into the lower fixing bars using the shorter 115mm self tapping screws provided. 24. Screw fix the ST 4 / ST 6 panel into the upper fixing bars using the longer 138mm self-tapping screws provided. 25. Once all the panel screws have been fixed, the screw heads of the lower screws can be concealed using the provided panel covers as
Redland ST4, 17 of 28 ST-BARS-V1 RKA 03-02-2009 43. The temperature sensor (with the black cable) is designed to measure the temperature of the underside of the panel. 44. With a screwdriver, loosen the cable tie around the cable hose. Push the temperature sensor as far as it will go up the cable hose, so that it is touching the underside of the panel (this should be 700mm, but ensure that contact is felt). 45. To secure the temperature sensor in this position tighten up the cable tie with a screwdriver. 46. The temperature sensor connecte
11 of 28 ST-BARS-V1 RKA 03-02-2009 19. When all is satisfactory, release crane and remove lifting eyes. Proceed to next stage immediately 20. Engage the supplied 5.5mm ∅ HS drill bit with a suitable power tool. To ensure that the underlay is not damaged, either
Redland ST4, 3 of 28 ST-BARS-V1 RKA 03-02-2009 • The ST collector panels and FlowCon pump stations that we supply are compatible for the hot water systems of most domestic houses. Other situations (including abnormally long primary circuits, space- heating, et cetera, require special consideration). • All dimensions between battens and/or fixing bars are measured from upper edge to upper edge, unless stated otherwise. • The roof can be felted and battened as usual, but consult the table at item “6” before battening to ensure that the proposed gauge is within an acce
Redland ST4, 4 of 28 ST-BARS-V1 RKA 03-02-2009 COMPONENTS MATERIALS AND TOOLS Before Commencing, ensure that the following are readily available: - GENERAL: - • Selection of pencils and markers, tape-measure, regular roofing tools STAGE 1 (Fixing the Fixing Bars Onto Roof): - • 1500 x 75 x 9mm Aluminium-alloy Fixing Bars (ST 4: 2 Bars + 2 Half Bars) (ST 6: 4 Bars) (Installation Pack) • Packing Pieces: 9mm & 7mm (12 each for ST 4, 16 each for ST 6) (for 25mm battens) (Installation Pack) • 10mm x 90 o Countersink Bit (Tool Pack) • 2.5mm ∅
Redland ST4, 15 of 28 ST-BARS-V1 RKA 03-02-2009 37. Complete the tiling across the upper gutter. Ensure that the tiles overlap the gutter upstand by at least the minimum headlap for the tile and pitch and not less than 100mm, or that this requirement has been achieved with 5U Felt or roofing tape as specified (see item “32”) In some situations (see tables) the tails of the course over the uppe
Redland ST4, 6 of 28 ST-BARS-V1 RKA 03-02-2009 6. To determine the positions of the fixing bars, identify the portion of the roof where the ST 4 / ST 6 panel is to be fixed, and mark the nearest tiling batten below the lower panel fixing holes. Consult the tables below to determine the correct position for the upper edge of the lower fixing bars, according to the tiles being used. Measure this distance up from the upper edge of the marked tiling batten, and mark horizonta
Redland ST4, 2 of 28 ST-BARS-V1 RKA 03-02-2009 ST 4 / ST 6 SOLAR HOT WATER PANEL STANDARD INSTALLATION INSTRUCTIONS: REDLAND LARGE FORMAT INTERLOCKING TILES AND SLATES INSTALLATION PRELIMINARIES • If the architect, designer or specifier has provided drawings and or specifications, refer to these to ascertain the general location of the solar panel, and any additional standards that might apply. • The words “Tiling” a
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