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Siemens SINUMERIK 840C Installation Manual

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Siemens SINUMERIK 840C User Manual
Siemens SINUMERIK 840C User Guide
Siemens SINUMERIK 840C Online Manual

Text of Siemens SINUMERIK 840C User Guide:

  • 01.99 1 NC/Drive Machine Data 1.1 General values D e s i g n a t i o n MD No. Standard value Maximum input value Reference system Input unit 730 Delta X offset 0 ±99999999 IS units 731 Delta Y offset 0 ±99999999 IS units 732 Delta Z offset 0 ±99999999 IS units 733 Angle of rotation X 0 ±99999999 IS 10 -5 734 Angle of rotation Y 0 ±99999999 IS 10 -5 735 Angle of rota

  • Siemens SINUMERIK 840C, 5 PLC Interface 11.92 5.3.8 Operator panel signals / PLC (DB 40) 5.3.8.2 Display dialog line (DB 40) 7 6 5 4 3 2 1 0 Bit No. Byte No. DL 43 DR 43 DW 44 DW 45 DW 46 DW 47 DW 48 DL 49 Acknowl. Fct. result valid Strobe Fct. No. valid DR 49 DL 50 DR 50 Display dialog line Allocated by internal signals 15 14 13 12 11 10 9 8 Dialog text number Function result Softkey function number 5–46 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Siemens SINUMERIK 840C, 09.95 1 NC/Drive Machine Data 1.11.4 FDD/MSD specific diagnostics/service MD (as from SW 4) 1.11.4 FDD/MSD specific diagnostics/service MD (as from SW 4) D e s i g n a t i o n MD No. Standard value Maximum input value Reference system Input unit 10000- 10014 Drive configuration 0000 FFFF -- HEX 10100- 10114 Module order code 0 65535 -- -- 10200- 10214 Power section code 0000 FFFF -- HEX 10900 Data version -- -- -- -- 10901 Firmware version -- -- -- -- 10902 Firmware date -- -- -- -- 10903 Hardware configuration -- -- -- -- 11000 Ramp-up phase -- 0505 -- -- 11001 CR

  • Siemens SINUMERIK 840C, 11.92 3 Cycles Machine Data 3 Cycles Machine Data The cycles machine data can be activated only in conjunction with the measuring cycles available from Version 20 onwards. For details on cycles measuring data please refer to Start-up Guide Measuring Cycles, Versions 20 and 30 END OF SECTION © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 3–1 SINUMERIK 840C (IA)

  • Siemens SINUMERIK 840C, 2 PLC Machine Data 09.01 2.5.1 PLC machine data bits for user (DB 65) 2.5.1 PLC machine data bits for user (DB 65) 7 6 5 4 3 2 1 0 Bit No. Byte No. PLC MD No. Machine data bits for user (IA) 15 14 13 12 11 10 9 8 8000 DL 0 . . . 8255 DR 127 2.6 DBs set up for user 2.6.1 Data words for user (DB 68) High byte (DL) Low byte (DR) DW No. PLC MD No. Data words DL 0 . . . DW 63 2.6.2 Data bits for user (DB 71) 7 6 5 4 3 2 1 0 Bit No. Byte No. PLC MD No. Data bits for user 15 14 13 12 11 10 9 8 DL 0 . . . DR 15 END OF SECTION 2–14 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Siemens SINUMERIK 840C, 5 PLC Interface 03.95 5.3.11 PLC messages (DB 58) 7 6 5 4 3 2 1 0 Bit No. Byte No. DL 16 9247 9246 9245 9244 9243 9242 9241 9240 DR 16 DL 17 9257 9256 9255 9254 9253 9252 9251 9250 DR 17 9265 9264 9263 9262 9261 9260 9259 9258 DL 18 9273 9272 9271 9270 9269 9268 9267 9266 DR 18 9281 9280 9279 9278 9277 9276 9275 9274 DL 19 9289 9288 9287 9286 9285 9284 9283 9282 DR 19 9297 9296 9295 9294 9293 9292 9291 9290 DL 20 9305 9304 9303 9302 9301 9300 9299 9298 DR 20 9313 9312 9311 9310 9309 9308 9307 9306 DL 21 9321 9320 9319 9318 9317 9316 9315 9314 DR 21 9329 9328 9327 9326 9325 9324 9323 9322 DL 22 9337 9336 9335 9334 9333 9332 9331 9330 DR 22 9345 9344 9343 9342 9341 9340 9339 93

  • Siemens SINUMERIK 840C, 5 PLC Interface 09.95 5.3.4 Spindle-specific signals (DB31) 5.3.4.3 Signals to spindle 7 6 5 4 3 2 1 0 Bit No. Byte No. DL K+1 Switch over gain factor Controller enable Default 0 as set speed Spindle com- pensation effective D C B A DR K+1 Reset spindle Invert M03/M04 Initiate C axis operation C B A DL K+2 4) Feed- forward control OFF* E D C B A DR K+2 Set direction of rotation clockwise Recipro- cation speed Basic speed Position spindle Resynchro- nize spindle Acknow- ledge M19 PLC spindle control DL K+3 n+7 n+6 n+5 n+4 n+3 n+2 n+1 n+0 DR K+3 n+15 n+14 n+13 n+12 n+11 n+10 n+9 n+8 Signals to spindle 15 14 13 12 11 10 9 8 S p i n d l e d

  • Siemens SINUMERIK 840C, 1 NC/Drive Machine Data 07.97 1.11.3 611D drive machine data FDD/MSD (as from SW 4) 1.11.3 611D drive machine data FDD/MSD (as from SW 4) D e s i g n a t i o n MD No. Standard value Maximum input value Reference system Input unit 1000 Current controller pulse rate 4 4 – 31.25 µs 1001 Speed controller pulse rate 4 16 – 31.25 µs 1002 Monitoring cycle 3 200 3 200 – 31.25 µs 1003 Configuration STS 0330 FFFF – Hex 1004 Configuration structure 0000 7FFF – Hex 1005 No. of encoder marks, motor measuring sytem 2 048 8 192 – Incr/rev 1007 No. of encoder marks, direct m

  • 4 NC Setting Data 01.99 4.2 NC setting data bits 4.2 NC setting data bits 7 6 5 4 3 2 1 0 Bit No. SD No. 5000 Calculation of overtravel compensation L900 w/o safety clearance to drill axis Cycles L97 L99 with G620 active Turning cycles 2) Drill. and mill. patterns 2) Drilling cyles 2) 5001 Aut. save of part programs on harddisk Display actual value system for workpiece 5004 Var. inc

  • Siemens SINUMERIK 840C, 5 PLC Interface 08.96 5.3.3 M signals decoded according to list (DB 30) 5.3.3 M signals decoded according to list (DB 30) 7 6 5 4 3 2 1 0 Bit No. Byte No. DL 0 DR 0 DL 1 DR 1 Signals decoded according to list Dynamic M signals 15 14 13 12 11 10 9 8 Static M signals Dynamic M signals Static M signals DL 63 DR 63 Dynamic M signals Static M signals The bit field is common to all channels. Per channel a maximum of 64 M functions can be decoded according to list. Channel Decoding list PLC MD for decoding 1 2 3 4 5 1) 6 1) DB 80 DB 81 DB 82 DB 83 DB 84 DB 85 6009.0 .1 .2

  • Siemens SINUMERIK 840C, SINUMERIK ® documentation Printing history Brief details of this edition and previous editions are listed below. The status of each edition is shown by the code in the ”Remarks” column. Status code in ”Remarks” column: A . . . New documentation. B . . . Unrevised reprint with new Order No. C . . . Revised edition with new status. If factual changes have been made on the page since the last edition, this is indicated by a new edition coding in the header on that page. Edition Order No. Remarks 11.92 6FC5197-0AA60-1BP0 A 06.93 6FC5197-2AA60-0BP0 C 12.93 6FC5197-3AA60-0BP0 C 10.94 6FC5197-4AA6

  • Siemens SINUMERIK 840C, 5 PLC Interface 09.95 5.3.8 Operator panel signals / PLC (DB 40) 5.3.8 Operator panel signals / PLC (DB 40) 5.3.8.1 Key signals from operator panel (DB 40) 7 6 5 4 3 2 1 0 Bit No. Byte No. Key signals from operator panel 15 14 13 12 11 10 9 8 Page up DL 0 Group A softkeys (dynamic signals) Group A softkeys (static signals) DW 1 Page down DL 3 Group F selection cursor keys (dynamic signals) SearchAct. val. display Acknow. alarm Change channel 1) Change mode grp. 1) DL 4 Group E control keypad (dynamic signals) 1 . . n

  • Siemens SINUMERIK 840C, 09.95 1 NC/Drive Machine Data 1.3 Axis-specific values (max. 30 axes, 15 real and 15 fictitious) D e s i g n a t i o n MD No. Standard value Maximum input value Reference system Input unit 280* Max. speed at G00 10000 99999999 IS 1000 units/min 284* Ref. point creep velocity 300 99999999 IS 1000 units/min 288* Jog velocity 2000 99999999 IS 1000 units/min 292* Jog rapid 5000 99999999 IS 1000 units/min 296* Ref. point approach velocity 10000 99999999 IS 1000 units/min 300* Incremental velocity 500 99999999 IS 1000 units/min 304* Interpolation parameter name T: M: 1, 2, 3 3040 =

  • Siemens SINUMERIK 840C, 09.95 5 PLC Interface 5.3.11 PLC messages (DB 58) 7 6 5 4 3 2 1 0 Bit No. Byte No. DL 26 9401 9400 9399 9398 9397 9396 9395 9394 DR 26 9409 9408 9407 9406 9405 9404 9403 9402 DL 27 9417 9416 9415 9414 9413 9412 9411 9410 DR 27 9425 9424 9423 9422 9421 9420 9419 9418 DL 28 9433 9432 9431 9430 9429 9428 9427 9426 DR 28 9441 9440 9439 9438 9437 9436 9435 9434 DL 29 9449 9448 9447 9446 9445 9444 9443 9442 DR 29 9457 9456 9455 9454 9453 9452 9451 9450 DL 30 9465 9464 9463 9462 9461 9460 9459 9458 DR 30 9

  • Siemens SINUMERIK 840C, 1 NC/Drive Machine Data 01.99 1.3 Axis-specific values (max. 30 axes, 15 real and 15 fictitious) D e s i g n a t i o n MD No. Standard value Maximum input value Reference system Input unit 332* Tolerance band contour monitoring 1000 99999999 MS units 336* Threshold velocity contour 5 1000000 IS 1000 units/min 344* Module value rotary axis for leadscrew error compensation 360000 + 92160000 MS units 356* IKA warning unit 1) ±99999999 MS units 360* Mode group 1 2 6 3) 364* u: Pulses var. increment weighting 1 16000 99999999 2) -- -- 368* v: Traversing path var. incre

  • Siemens SINUMERIK 840C, 5 PLC Interface 09.95 5.3.11 PLC messages (DB 58) 5.3.11.1 Softkey function calls DB 59 1) . . . 7 6 5 4 3 2 1 0 Bit No. Byte No. DL x DR x DL x+1 DR x+1 DL x+2 DR x+2 DL x+3 DR x+3 DL x+4 DR x+4 Softkey function calls Error signal 15 14 13 12 11 10 9 8 DL x+y DR x+y Function number (1 ... 65535) Number of parameters (max. 49) Parameter 1 Parameter 2 Parameter n Applies to error acknowledgement in DB 40 (DR 51, bit 1) only Note: DB 59 is set up with a length of 128 DW from operating system. x = any DW, defined in DB 40, DR 53. _______ 1) SW 4 and higher 5–60 © Siemens AG 1992 All Rights R

  • Siemens SINUMERIK 840C, 5 PLC Interface 01.99 5.3.10 General interface NC/PLC (DB 48) 7 6 5 4 3 2 1 0 Bit No. Byte No. DL 1 Screen display dark from SW 5 DR 1 Cam values trans- ferred 1) Cam/axis assign. activated 1) NC alters cam values 1) Warm restart ended DL 3 DR 3 DL 5 2) Protection zone collision 16 Protection zone collision 15 Protection zone collision 14 Protection zone collision 13 Protection zone collision 12 Protection zone collision 11 Protection zone collision 10 Protection zone collision 9 DR 5 2) Protection zone collision 8 Protection zone collision 7 Protection zone collision 6 Protection zone collision 5 Protection zone collision 4 Protection zone collision 3 Protect

  • Siemens SINUMERIK 840C, 07.97 1 NC/Drive Machine Data 1.10.2 Axis-specific MD 1.10.2 Axis-specific MD D e s i g n a t i o n MD No. Standard value Maximum input value Reference system Input unit 3032* . . . 3060* 1st para. set No. of teeth, motor 1) : 8th para. set 1 999999 99 999 999 2) -- -- 3064* . . . 3092* 1st para. set No. of teeth, spindle 1) : 8th para. set 1 999999 99 999 999 2) -- -- 3096* . . . 3124* Zero mark 1st para. set compensation + 1) : 8th para. set 0 999999 ±16 000 2) MS units 3128* . . . 3156* Zero mark 1st para. set compensation - 1) : 8th para. set 0 999999 ±16 000 2

  • 1 NC/Drive Machine Data 07.97 1.11.3 611D drive machine data FDD/MSD (as from SW 4) D e s i g n a t i o n MD No. Standard value Maximum input value Reference system Input unit 1665 Operating time factor IPO/ NREG cycle for RFG 2) 2.0 20.0 – – 1700 Status of binary inputs 0000 7FFF – Hex 1701 DC link voltage 0 32 767 – V 1702 Motor temperature 0 32 767 – °C 1703 Lead time

  • 1 NC/Drive Machine Data 07.97 1.11.2 611D drive machine data FDD (SW 3) 1.11.2 611D drive machine data FDD (SW 3) D e s i g n a t i o n MD No. Standard value Maximum input value Reference system Input unit 1000 Current controller cycle 125 125 -- µs 1001 Speed controller cycle 125 125 -- µs 1002 Monitoring cycle 100000 100000 -- µs 1005 No. of encoder marks

  • Siemens SINUMERIK 840C, 1 NC/Drive Machine Data 07.97 1.11 611A drive machine data 1.11 611A drive machine data 1.11.1 611A drive machine data MSD (SW 3) D e s i g n a t i o n MD No. Standard value Maximum input value Reference system Input unit 1 Speed setpoint 0 -- -- rev/min 2 Speed actual value 0 -- -- rev/min 3 Motor voltage -- -- -- V 4 Capacity utilization -- -- -- % 6 DC link voltage -- -- -- V 7 Motor current -- -- -- A 8 Motor reactive power -- -- -- KVA 9 Motor apparent power -- -- -- KW 10 Motor temperature -- -- -- °C 11 Status of binary inputs -- -- -- HEX 14 Speed for max. motor operational speed Motor 1 Motor max. speed -- -- rev/min 19 Round

  • Siemens SINUMERIK 840C, 09.95 1 NC/Drive Machine Data 1.9.2 Axis-specific MD2 D e s i g n a t i o n MD No. Standard value Maximum input value Reference system Input unit 1460* Time const., symm. filter 3rd para. set 1) 0 1 000 -- 0.1 ms 1464* Time const., symm. filter 4th para. set 1) 0 1 000 -- 0.1 ms 1468* Time const., symm. filter 5th para. set 1) 0 1 000 -- 0.1 ms 1472* Time const., symm. filter 6th para. set 1) 0 1 000 -- 0.1 ms 1476* Time const., symm. filter 7th para. set 1) 0 1 000 -- 0.1 ms 1480* Time const., symm. filter 8th para. set 1) 0 1 000 -- 0.1 ms 1484* Time const., setpo. filte

  • Siemens SINUMERIK 840C, 08.96 5 PLC Interface 5.3.2 Axis-specific signals 5.3.2.3 Axis-specific 611-D signals (DB 29) 7 6 5 4 3 2 1 0 Bit No. Byte No. DL K+120 Program- mable message 6 Program- mable message 5 Program- mable message 4 Program- mable message 3 Program- mable message 2 Program- mable message 1 Heat sink temp. prewarn. Motor temp. prewarn. DR K+120 Pulse enable Drive connected Drive ready Motor selection bit 1 Motor selection bit 0 Parameter set 2 Parameter set 1 Parameter set 0 DL K+121 Travers

  • Siemens SINUMERIK 840C, 2 PLC Machine Data 09.95 2.4 General bits (DB 63) 7 6 5 4 3 2 1 0 Bit No. MD No. DB 63 DW No. 6034 DL 17 DR K+3 DL K+3 6035 DR 17 DR K+3 DL K+3 6036 DL 18 DR 4 DL 4 DR 3 DL 3 DR 2 DL 2 DR 1 DL 1 6037 DR 18 DR 8 DL 8 DR 7 DL 7 DR 6 DL 6 DR 5 DL 5 6038 DL 19 DR 12 DL 12 DR 11 DL 11 DR 10 DL 10 DR 9 DL 9 6039 DR 19 DL 16 DR 15 DL 15 DR 14 DL 14 DR 13 DL 13 6040 DL 20 DR 9 DL 9 DR 8 DL 8 DR 7 DL 7 DR 6 DL 6 6041 DR 20 DR 11 DL 11 DR 10 DL 10 6042 DL 21 DR K+3 DL K+3 6043 DR 21 DR K+3 DL K+3 6044 DL 22 DR 4 DL 4 DR 3 DL 3 DR 2 DL 2 DR 1 DL 1 6045 DR 22 DR 8 DL 8 D

  • Siemens SINUMERIK 840C, 01.99 1 NC/Drive Machine Data 1.9.3 Axis-specific MD bits 2 (max. 30 axes) Standard assignment M version T version MD No. 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 1800* 0 1 0 0 0 1 0 0 0 1 0 0 0 1 0 0 1804* 0 0 0 0 1 0 0 0 0 0 0 0 1 0 0 0 1808* 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1856* 0 0 0 0 0 0 0 0 18589 0 0 0 0 0 0 0 0 1.10 MD for display screen D e s i g n a t i o n PLC MD No . Standard value Maximum input value 20400 . . . 20419 MD for channel in the information memory reserved for customer UMS (multi-channel display) 0 4 20420 . . . 20439 MD for channel in the information memory reserved for sy

  • 5 PLC Interface 04.96 5.1.2 Data blocks (DB) 5.1.2 Data blocks (DB) Data blocks of class DB Data blocks DB 1 to DB 149 are reserved for Siemens applications. Data blocks DB 150 to DB 255 can be used by the user. DB No. DB designation DB name Pack- age 1 * 2 * 3 * 4 * 10 * 11 * 12 * 13 * 14 4) 15 4) 28 29 30 * 31 * 32 * 33 34 35 36 * 37 * 38 39 40 * 41 * 48 * 49 . . . 57 58 * 59 60 * 61 * 62

  • Siemens SINUMERIK 840C, 1 NC/Drive Machine Data 09.95 1.1 General values 1.1 General values D e s i g n a t i o n MD No. Standard value Maximum input value Reference system Input unit 1 Speed after prelimit switch 500 100000 IS 1000 units/min 2 3 Corner deceleration rate 500 100000 IS 1000 units/min 6 Threshold for point of intersect. switch 1000 16000 2000 *) IS units 7 Circle end point monitoring 5 32000 IS units 9 Error window on reapproach to circle contour 200 32000 IS units 10 Feed after block search 1000 10000

  • 1 NC/Drive Machine Data 04.96 1.5 General bits 7 6 5 4 3 2 1 0 Bit No. MD No. 5070 5071 5072 5073 5074 5075 5076 5077 5078 5079 5080 5081 5082 5083 5084 5085 5086 5087 5088 2nd real axis (3rd transformation block) 1st real axis (3rd transformation block) 3rd fictitious axis (3rd transformation block) 2nd fictitious axis (3rd transformation block) 1st fictitious axis (3rd

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