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Solene SLAR32DC-66 Installation Manual

Solene SLAR32DC-66 Manual Online:

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Solene SLAR32DC-66 User Manual
Solene SLAR32DC-66 User Guide
Solene SLAR32DC-66 Online Manual

Text of Solene SLAR32DC-66 User Guide:

  • Solene SLAR32DC-66, OPEN LOOP DOMESTIC HOT WATER SOLAR SYSTEM WITH DIFFERENTIAL CONTROL MODELS SLAR32DC-66, SLAR40DC-80 SLAR64DC-120, SLAR80DC-120 INSTALLATION MANUAL Solene™ ™ 927 Fern St. Suite 1500 Altamonte Springs, FL 32701 (866) 902-0060 SRCC OG-300 Certified The solar energy system described by this manual, when properly installed and maintained, meets the minimum standards established by the Florida Solar energy center, in accordance with section 377.705, Florida Statutes. This certification d

  • Solene SLAR32DC-66, 2 TABLE OF CONTENTS egaP 3 snoituacerP ytefaS 3 snoitcurtsnI noitallatsnI 3 noitatneirO & gniziS 4 noitallatsnI hsulF - gnit nuoM rotcelloC 6 noitallatsnI delgnA – gnitnuoM rotcelloC 8 noitallatsnI epiP 9 gnibmulP 9 lortno C laitnereffiD citamotuA 01 stnemeriuqeR gniriW & lacirtcelE 01 sretemomrehT 01 serudecorP pU-trat S metsyS 11 noitarepO metsyS 11 noitarepO raloS latoT 11 taeH-erP raloS 11 rewoP ytilitU latoT System Schematic (SLAR32DC-66 & SLAR40DC-80) 12 System Schematic (SLAR64DC-120 & SLAR80DC-120) 13 41 noitcnuF dna tsiL straP tnenopmoC 51 ycnatcepxE efiL tnenopmoC 51 noitamrofnI tcatn

  • Solene SLAR32DC-66, 3 SAFETY PRECAUTIONS There is no substitute for safety. Always exercise extreme caution, care and good judgment when working on or around a roof. Here are just a few installation precautions to keep in mind:  When working on the roof, always take care to avoid hazards such as overhead electrical wires or loose shingles. Secure ladders so they will not slip or fall. Wear shoes with proper tread to prevent slipping on the ladder or sloped roof areas.  Always check that power is turned off before attempting any wiring or electrical hook- ups, especially when water is present. It’s always a good idea to shut power off to both the solar st

  • Solene SLAR32DC-66, 4 Normally, collectors are installed on roofs, as close as possible to the tank, to minimize heat loss through the pipe. The pipes between the tank and the collectors MUST be insulated with at least ½” thick insulation, for the same reason. The solar collectors must be located in a structurally sound area of the roof that will be exposed to the sun for the majority of the day, all year round. The recommended angle of the collectors is the angle of the installation location’s LATITUDE. This angle is designed to max

  • 5 be spaced approximately 30” apart. The collectors will rest on top of the U-channels. (Picture 1) Picture #1 3. Verify a secure connection to the trusses. If lagging directly into the roof trusses is not possible, secure a 2’ x 4’ wood beam perpendicular to the trusses, inside the attic, and anchor the bolts to this member. Again, verify a secure connection into th

  • 6 A NGLE MOUNT INSTALLATION - Not parallel to the roofline, normally used on flat roofs and ground mounts, as illustrated below. Figure #2, Angle mounted collector Angle Mount Installations involve positioning the collector(s) at an angle so that the upper part of the collector is higher than the lower in reference to the mounting surface. The “angle mounting”

  • Solene SLAR32DC-66, 7 Picture #8 Figure #4 4. Connect to the U-channels to the opposite side of the rod, using the provided nuts and bolts. (Picture #10) Picture #10 5. Lift the collector’s top with the assembled rod kits and anchor the U-channels to the roof, ensuring the proper angle to the collectors. (Picture 11) Picture #11 Install all components in accordance with local code so that the performance of any structural member or fire rated assembly is not reduced.

  • Solene SLAR32DC-66, 8 PIPE INSTALLATION Careful consideration of the proper piping of the system should be done prior to a final decision being made on the collector mounting. The collectors and piping should slope slightly downward, toward the tank, in order to allow for draining in freezing conditions. Piping should consist of copper tube (Type M), insulated with at least ½” Armaflex pipe insulation or similar and be wrapped with aluminum tape in all areas exposed to UV radiation. All soldered connections require 95/5 solder. The cold-water inlet (supply) pipe connection should be made at the lowest corner of the collector. The hot-water outlet (return) pipe connection should be made

  • Solene SLAR32DC-66, 9 PLUMBING The storage tank should be placed in a location to best minimize heat loss. It should be placed as close to the system return line as possible. Adequate ventilation and access for possible future service work are important considerations. In order to prevent possible water damage in case of tank leakage, a pan with a ¾” drain line should be installed. As illustrated in the System Schematic on page 12 of this manual there are very specific requirements as to valve, thermostat,

  • 10 ELECTRICAL AND WIRING REQUIREMENTS A properly licensed contractor must make the 230-volt electrical connection to the water heater or solar storage tank and the electronic time switch (Optional). If your solar contractor is not allowed by law to make these connections consult a licensed electrician. N EVER ACTIVATE THE CIRCUIT BREAKER CONTROLLING THE ELECTRICAL HEATING ELE

  • Solene SLAR32DC-66, 11 SYSTEM OPERATION Solene systems are designed to accommodate three separate modes of operation. Your solar water heating system can (1) provide 100% solar operation during good weather, or (2) serve as a pre-heater to your electric water heater adding solar energy when and as available, or (3) 100 % on utility power during inclement weather. T OTAL SOLAR OPERATION Turn off the circuit breaker to your solar storage tank. If a water heater time switch has been installed, set the switch to the “off” position. If you have a mechanical timer remove the trippers from the face of the switch. T OTAL PREHEAT Leave the circuit breaker to your solar s

  • 14 COMPONENT PARTS LIST AND FUNCTION While specific products are mentioned below, there are many components that can be substituted with like or equal products. For instance there are several different mixing valves or isolation valves that can be utilized, not just the one specifically listed. Sometimes sweat or threaded connections or varying fitting sizes are dealer preference. All of

  • Solene SLAR32DC-66, MODEL SLAR40DC-80 MODEL SLAR32DC-66 ROOF PENETRATION COPPER TUBING & INSULATION COLLECTOR SENSOR AUTOMATIC FREEZE VALVE VACUUM RELIEF VALVE AUTOMATIC AIR VENT PRESSURE RELIEF VALVE MANUAL DRAIN BAL L VALVE (ISOLATION VALVE) ELECTRICAL SUPPLY PRESSURE & TEMPERATURE RELIEF VALVE SOLAR RETURN FROM COLLECTOR SOLAR HOT WATER TANK TANK DRAIN DIFFERENTIAL TEMPERATURE CONTROL 120v COLD WATER FROM HOUSE RESET BUTTON HEATING ELEMENT THERMOSTAT CONTROL SOLAR FEED TO COLLECTOR SOLAR COLLECTOR TANK SENSOR CONTROL SWITCH HOT WATER T O HOUSE MIXING VALVE (BYPASS) MANUAL DRAIN CHECK VALVE BALL VALVE (ISOL ATION VALVE) E NI L NRUT ER R A L O S CIRCULATION PUMP ENIL DE E F RALOS SOLENE DHW

  • Solene SLAR32DC-66, ROOF PENETRATION COPPER TUBING & INSULATION AUTOMATIC FREEZE VALVE VACUUM RELIEF VALVE AUTOMATIC AIR VENT PRESSURE RELIEF VALVE MANUAL DRAIN BALL VALVE (ISOLATION VALVE) ELECTRICAL SUPPLY PRESSURE & TEMPERATURE RELIEF VALVE SOLAR RETURN FROM COLLECTOR SOLAR HOT WATER TANK TANK DRAIN DIFFERENTIAL TEMPERATURE CONTROL 120v COLD WATER FROM HOUSE RESET BUTTON HEATING ELEMENT THERMOSTAT CONTROL SOLAR FEED TO COLLECTOR TANK SENSOR CONTROL SWITCH HOT WATER TO HOUSE MIXING VALVE (BYPASS) CIRCULATION PUMP SOLENE DHW SYSTEM SCHEMATIC PIPE INSULATION COLD SERVICE VALVE 18 16 15 5 8 9 10 7 6 4 2 3 16 12 14 17 SOLAR COLLECTORS COLLECTO

  • Solene SLAR32DC-66, 15 COMPONENT LIFE EXPECTANCY Installed and maintained properly, your Solene Solar Hot Water Heating System should provide many years of trouble free, uninterrupted service. The main component of the system, the Aurora Solar Collector, is designed to last 25 to 30 years. Solar Storage Tanks have a life expectancy anywhere from 10 to 20 years depending greatly upon regional water quality. (Tank life can be extended by replacing the internal sacrificial anode rod from time to time.) Differential Control and Circula

  • Solene SLAR32DC-66, 16 SOLENE OPEN LOOP OG-300 SYSTEM LABELS (Whole page will be embossed foil) The following labels provide the system owner with important safety and operating information. Be sure to cut out the labels below and apply them to the proper system components as described below. Refer to the Solene DHW System Schematic in this manual for reference numbers. Place these labels on Isolation Valves (#13) Place these labels on Circulation Pump (#4), Manual Drains (#11) and Mixing Valve (#15) Place this label in visible location on Solar Tank P

  • Solene SLAR32DC-66, 17 (5 X 7 Freeze Protection Label) SOLENE FREEZE PROTECTION INSTRUCTIONS (Models SLAR32DC-66, SLAR40DC-80, SLAR64DC-120, SLAR80DC-120) Your Solene Solar System has a Freeze Valve on the roof that protects your system from freezing. During near freezing conditions this valve will allow water to flow through the collector from the storage tank and trickle onto the roof. This Freeze Valve needs water pressure to operate properly. DO NOT CLOSE THE ISOLATION VALVES unless you are going to completely drain your solar system as described below. MANUAL DRAIN

  • Solene SLAR32DC-66, Ten (10) Year Warranty Plus Lifetime Limited Warranty Warranty This warranty is issued by SOLENE LLC, 927 Fern Street, Suite1500, Altamonte Springs, Florida 32701, and applies to all new AURORA collectors when purchased for use on residential or commercial water heating applications. SOLENE LLC, warrants to the original purchaser only that the AURORA collector will be free from defect in materials and workmanship in the manufacturing process under normal use and service for a period of ten (10) years from the date of initial installation when purchased from and properly installed by an AUTHORIZED DEALER within that dealer’s authorized territory. During that time,

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