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Generac Power Systems 6055 Owner's Manual

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Generac Power Systems 6055 User Manual
Generac Power Systems 6055 User Guide
Generac Power Systems 6055 Online Manual

Text of Generac Power Systems 6055 User Guide:

  • Generac Power Systems 6055, Troubleshooting 38 Synergy Automatic Standby Generator Owner’s Manual 5.3 — Synergy Troubleshooting Table 5-3. Synergy Diagnostics Ecode/Active Alarm LED Problem Things to Check Possible Causes/Solution 1048 VSCF Overload RED Unit shuts down during operation. Check the LEDs/Screen for alarms. Alternator, AVR or wiring is damaged. Contact servicing dealer. 1049 VSCF Overload RED Unit shuts down during operation. Check the LEDs/Screen for alarms. Generator output is shorted or severely overloaded. Iden- tify and clear the overload, and then restart. 1051 VSCF High Battery YELLOW Yellow LED illumi- nated in any state

  • Generac Power Systems 6055, Part No. 0K2502 Rev. C 01/20/2015 Printed in USA © Generac Power Systems, Inc. All rights reserved Specifications are subject to change without notice. No reproduction allowed in any form without prior written consent from Generac Power Systems, Inc. Generac Power Systems, Inc. S45 W29290 Hwy. 59 Waukesha, WI 53189 1-888-GENERAC (1-888-436-3722) generac.com

  • Generac Power Systems 6055, Synergy Automatic Standby Generator Owner’s Manual 13 Section 3 Operation 3.1 — Control Pad The control pad is intended for use by qualified service personnel only. See Figure 3-1. The control pad is located under the lid of the enclosure. The lid is secured by two locks, one on each side of the enclosure. For best results, press down on the lid directly above the side lock, and while holding the lid down, use key to unlock the latch. Repeat step on opposite side of enclosure. Always unlock both the left and ri

  • Generac Power Systems 6055, General Information 10 Synergy Automatic Standby Generator Owner’s Manual 2.5.3— Fuel Requirements The engine has been fitted with a dual fuel carburetion system. The unit will run on natural gas or LP gas (vapor), but it has been factory set to run on natural gas. The fuel system is configured for the selected fuel source during installation. Recommended fuels should have a btu content of at least 1,000 Btus per cubic foot (37.26 megajoules per cubic meter) for natural gas, or at least 2,500 Btus per cubic foot (93.15 megajoules per cubic meter) for LP gas (vapor). If converting to LP gas from na

  • Generac Power Systems 6055, Maintenance Synergy Automatic Standby Generator Owner’s Manual 31 9. Move piston to Top Dead Center (TDC) of compression stroke (both valves closed). Proceed as follows: a. Remove intake screen at front of engine to gain access to flywheel nut. b. Place large socket and socket wrench on flywheel nut and rotate engine in a clockwise direction while watch- ing piston through spark plug hole. NOTE: Piston is at TDC when it is at the highest point of travel. Figure 4-6. Remove AVR Fan Connector and Screws 10. Insert a 0.002 - 0.004 inch (0.05 - 0.1mm) feeler gauge between rocker arm and valve stem. Cleara

  • Generac Power Systems 6055, Maintenance 24 Synergy Automatic Standby Generator Owner’s Manual 4.4 — Remove From Service To ensure safety, follow the steps below prior to inspection, maintenance or service. 1. Unlock left and right side locks. Open lid. NOTE: For best results, press down on lid directly above each side lock, and while holding the lid down, use key to unlock latches. 2. Press OFF on the control pad. A red LED illuminates to confirm that the system is in the OFF mode. 3. Move the Generator Disconnect Circuit Breaker switch to the OFF (Open) position. 4. If the generator has been running, allow one hour to elapse for unit to cool down and fans

  • Generac Power Systems 6055, Operation 20 Synergy Automatic Standby Generator Owner’s Manual Figure 3-4. Manual Transfer Switch Operation (Typical) 6. Turn on the utility power supply to the transfer switch using the means provided. 7. Press AUTO on the control pad. A green LED illuminates to confirm that the system is in the AUTO mode. 3.9 — Removal From Service During Utility Outages If, during prolonged utility outages, the user wishes to remove the unit from service to conserve fuel, reduce run hours, or to perform maintenance tasks, then comple

  • Generac Power Systems 6055, Maintenance 30 Synergy Automatic Standby Generator Owner’s Manual NOTE: When disconnecting spark plug cable from spark plug terminal, always grasp and pull on the boot at the terminal end of the cable. Pulling on cable portion can result in parts damage. 3. Thoroughly clean area around spark plugs. 4. Remove spark plugs from cylinder head using a 5/8 inch spark plug socket. Figure 4-5. Adjust Spark Plug Gap 5. Check condition of threads in cylinder head and on spark plugs. If necessary, soften deposits with penetrating oil and clean out with a thread chaser. 6. Clean spark

  • Generac Power Systems 6055, General Information 8 Synergy Automatic Standby Generator Owner’s Manual 2.3 — Protection Systems The owner/operator is alerted to Alarm and/or Warning conditions via the control pad LCD screen. All Alarm conditions cause the generator to shut down. The Warning messages alert the operator to conditions that do not disable the unit, require immediate correction, or result in shut down. Some of the possible Alarm/Warning messages are listed below. NOTE: For Synergy specific alarms, see Subsection 5.3 — Synergy Troubleshooting. 2.3.1— Alarms 2.3.2— Warnings The above list is not al

  • Generac Power Systems 6055, Table of Contents Synergy Automatic Standby Generator Owner’s Manual v 4.6 Schedule A Maintenance ................................................................................................... 26 4.6.1 Check Battery Condition/Fluid Level ...........................................................................................26 4.6.1.1 Check Condition and Clean ................................................................................................ 26 4.6.1.2 Check Fluid Level ............................................................................................................... 26 4.6.1.3 Check State of Charge....

  • Generac Power Systems 6055, Safety 4 Synergy Automatic Standby Generator Owner’s Manual Health Administration (OSHA) has established. Also, ensure that the generator is installed in accordance with the manufacturer’s instructions and recommendations. Following proper installation, do nothing that might alter a safe installation and render the unit in noncompliance with the aforementioned codes, standards, laws and regu- lations.  Keep a fire extinguisher near the generator at all times. Extinguishers rated “ABC” by the National Fire Protection Association are appropriate

  • Troubleshooting Synergy Automatic Standby Generator Owner’s Manual 39 1057 VSCF Overvoltage RED Unit shuts down during operation or starting. Check the LEDs/Screen for alarms. Probable causes are: 1) The generator has been overloaded. Remove load and attempt to restart unit. 2) Generator has started into a severe load. Manually operate transfer switch back to utility position and t

  • Operation Synergy Automatic Standby Generator Owner’s Manual 19 3.7.2— Load Shed Functionality The Synergy product Transfer Switch includes an Overload Prevention Control Board (OPCB) to shed critical loads. The OPCB, commonly referred to as the Load Shed Board, has “Fast Load Shed” capability, which effectively prevents large loads from stalling the engine. ALL LOADS GREATER THA

  • Generac Power Systems 6055, Maintenance Synergy Automatic Standby Generator Owner’s Manual 29 4.7 — Schedule B Maintenance NOTE: Perform Schedule B maintenance every four years or after 400 hours of service, whichever com es first. Before proceeding below, first perform all tasks listed under Schedule A Maintenance. 4.7.1— Replace Engine Air Filter 1. Remove unit from service. See Subsection 4.4 —Remove From Service. 2. Disengage cover clip and remove air cleaner cover. See A of Figure 4-4. 3. Remove air filter and discard. 4. Thoroughly clean the air cleaner cover and housing of dust and dirt. 5. Install new air filter. See B of Figure 4-4. 6. Install air cleaner cover and

  • Safety 2 Synergy Automatic Standby Generator Owner’s Manual Four commonly used safety symbols accompany the DANGER, WARNING and CAUTION blocks. The type of informa- tion each indicates is as follows: This symbol points out important Safety Information that, if not followed, could endanger personal safety and/or property of others. This symbol points out a pot

  • Maintenance 34 Synergy Automatic Standby Generator Owner’s Manual 11. Pull up rubber flap covering fuse holder and install 7.5 amp fuse. 12. Follow Install Wizard instructions using LCD screen and control pad. 13. Press MANUAL on the control pad to start the engine. A blue LED illuminates to confirm that the system is in the MANUAL mode. 14. Allow the unit to warm up for a few minutes. 15. Pre

  • Generac Power Systems 6055, Maintenance Synergy Automatic Standby Generator Owner’s Manual 25 4.5.2— Check Lines and Connections Perform a general inspection as follows: 4.5.3— Check Engine Oil Level 1. Remove dipstick and wipe with a clean cloth. See A of Figure 4-1. 2. Completely insert the dipstick and then remove it. Figure 4-1. Check Engine Oil Level 3. Verify that the oil level is at or near the FULL mark. 4. If necessary, remove the oil fill cap and slowly add the recommended type of oil until the level is at the FULL mark. DO NOT OVERFILL. See B of Figure 4-1. 5. Install dipstick and oil fill cap. Never operate the engine with the oil l

  • Generac Power Systems 6055, Synergy Automatic Standby Generator Owner’s Manual 35 Section 5 Troubleshooting 5.1 — Engine Troubleshooting Table 5-1. Engine Diagnostics Problem Cause Correction Engine will not crank. 1) Fuse blown. 2) Loose, corroded or defective battery cables. 3) Defective starter contact. 4) Defective starter motor. 5) Dead Battery. 1) Correct short circuit condition by replacing 7.5 Amp fuse. 2) Tighten, clean or replace as necessary.* 3) Tighten, clean or replace as necessary.* 4) Tighten, clean or replace as necessary.* 5) Charge or replace battery. Engine cranks but will not start. 1) Out

  • Generac Power Systems 6055, General Information Synergy Automatic Standby Generator Owner’s Manual 11 Contact an independent authorized Dealer for additional information on accessories. Power Management Mod- ule (PMM) Starter Kit Includes one module with transformer. The transformer, which is mounted inside the ATS enclo- sure, interfaces with the OPCB to generate the 24 Vac signal needed for control of the contac- tor (Load 1 on the OPCB). Power Management Mod- ule (PMM) Includes one module only. To achieve full system functionality, a total of three kits are required to allow control of the three remaining contactors (Loads 2/3/4 on the OPCB). Touch-Up Paint Kit Very important to maintain the lo

  • Generac Power Systems 6055, ii Synergy Automatic Standby Generator Owner’s Manual Use this page to record important information about your generator set. Record the information found on your unit data label on this page for quick and easy reference. The label is affixed to the inside partition left of the control pad. For direc- tions on how to open the lid and remove the front panel, see Section 3 Operation. The Unit Identification label provides the following information:  Model Number  Serial Number  Control Bo

  • Generac Power Systems 6055, Troubleshooting Synergy Automatic Standby Generator Owner’s Manual 37 STEPPER OVERCUR- RENT RED Unit will not start in AUTO with utility loss. Check the LEDs/Screen for alarms. Contact servicing dealer. MISWIRE RED Unit will not start in AUTO with utility loss. Check the LEDs/Screen for alarms. Contact servicing dealer. OVERVOLTAGE RED Unit will not start in AUTO with utility loss. Check the LEDs/Screen for alarms. Contact servicing dealer. LOW BATTERY YELLOW Yellow LED illuminated in any state. Check screen for additional information. Clear alarm. Navigate to the BATTERY MENU on the control pad

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