Gestetner G060 Service Manual
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Gestetner G060, DEVELOPMENT G060 6-36 SM 6.5.6 TONER SUPPLY MECHANISM Overview An air transport system agitates the toner in the toner cartridges [A]. Toner is transported from the toner cartridge to the development unit [B] by the toner attraction pump [C] (each cartridge has a separate pump). This provides a more stable way to transport a fine powder than previous methods. Toner Agitation The air pump supplies air to the toner cartridge and air mixes with the toner and agitates all the toner in the cartridge. One a
Gestetner G060, REPLACEMENT G570 3-16 SM Reassembling the Front Scanner Wire 1. Position the center ball [A] in the middle of the forked holder. 2. Pass the right end (with the ring) [B] through the square hole, and the left end (with the ball) [C] through the notch. 3. Wind the right end clockwise (viewed from the machine’s front) three times; wind the left end counterclockwise five times. NOTE: The two red marks [D] should meet when you have finished. Secure the wire to the pulley with tape, so you can handle the assembly easily during installation. 4. Install th
Gestetner G060, Copier Feature Expander G570 PRINTER ENGINE SM 3-29 G570 DIP switch settings NOTE: This setting is very important. If the switch is not set correctly, a paper jam or fusing problem will occur ( Caution below) DIP switch settings (service parts default: All OFF) DIP SW No. OFF ON 4 Fusing clutch is not installed. Fusing clutch is installed. 1 to 3 Factory Use Only: Keep these switches OFF. Setting Procedure: 1. Make sure all DIP switches on the new BCU board are OFF. 2. If the board already installed in the machine has no DIP SW, simply install the new
Gestetner G060, OPTIONAL UNIT INSTALLATION G060 1-10 SM 4. Remove the hopper cover [A] ( x 2). 5. Install the sensor bracket [B] (stepped x 1). 6. Install the spring [C]. 7. Install the 2 mm spacer [D]. 8. Install the punch unit [E] ( x 2, stepped x 1). B377I101.WMF B377I104.WMF [A] [B] [C] [D] [E]
Gestetner G060, SC TABLE SM 4-29 G060 SC No. Item Definition Possible Cause Related SCs Troubleshooting Procedure Type SC820 Self-diagnostics error: CPU [XXXX]: Detailed error code [0001] to [06FF] CPU error • System firmware problem • Defective controller 1. Turn the main switch off and on. 2. Reinstall the controller system firmware. 3. Replace the controller. When the problem cannot be fixed with the above procedure, the following information displayed on the screen needs to be fed back to a technical support center. • SC code • Detailed error code • Program address CTL [0702] [0709
JAM DETECTION G564 8-12 SM 2.2 JAM DETECTION 1. Registration sensor 2. Interval sensor 3. Skew correction sensor 4. Inverter sensor 5. Exit sensor 6. Scanning position Jam Site Cause Original stopper HP sensor (Jam 1) Original stopper home position could not be detected within 1000 ms after the pick-up motor switched on and started rotating counter- clockwise. Pick-up HP se
Gestetner G060, Copyright 2001 RICOH Corporation. All rights reserved. TECHNICAL SERVICE BULLETIN TECHNICAL SERVICE BULLETINTECHNICAL SERVICE BULLETIN TECHNICAL SERVICE BULLETIN BULLETIN NUMBER: BULLETIN NUMBER:BULLETIN NUMBER: BULLETIN NUMBER: G060 - 004 G060 - 004G060 - 004 G060 - 004 11/28/2001 11/28/200111/28/2001 11/28/2001 APPLICABLE MODEL APPLICABLE MODELAPPLICABLE MODEL APPLICABLE MODEL: :: : GESTETNER – DSC38 GESTETNER – DSC38 GESTETNER – DSC38 GESTETNER – DSC38 RICOH – AP3800C RICOH – AP3800C RICOH – AP3800C RICOH – AP3800C SAVIN – SLP38C SAVIN – SLP3
Gestetner G060, SC TABLE G060 4-16 SM SC No. Item Definition Possible Cause Related SCs Troubleshooting Procedure Type SC 460- 001 Thermistor 1 error (open circuit) When the temperature detected by thermistor 1, which is at the left (fusing unit) side of the laser optics unit, is less than -30°C for 10 seconds consecutively, the BCU determines that the circuit is opened and displays this SC code.. • Thermistor 1 defective • Cable connection error • BCU defect 1. Turn the main switch off and on. 2. Check the cable connections. 3. Replace the thermistor. 4. Replace the BCU. SC 460- 002 Thermistor 1 error (short circuit) When the temperature detected by the thermistor 1, which is at the left
Gestetner G060, DUPLEX INVERTER UNIT SM 7-1 G571 Duplex Unit G571 1. REPLACEMENT AND ADJUSTMENT 1.1 DUPLEX INVERTER UNIT 1.1.1 TOP COVER 1. External tray [A] 2. Open the duplex left cover [B] 3. Top cover [C] ( x 4) 1.1.2 DUPLEX CONTROL BOARD 1. Top cover ( 1.1.1 TOP COVER) 2. Duplex unit [A] ( x 1, x 1) 3. Rear inner cover [B] ( x 2) 4. Duplex control board [C] ( x 4, x 7) G571R102.WMF G571R104.WMF G571R105.WMF [A] [B] [C] [A] [B] [C]
Gestetner G060, Copyright 2002 RICOH Corporation. All rights reserved. TECHNICAL SERVICE BULLETIN BULLETIN NUMBER: G060/G570 - 012 09/18/2002 APPLICABLE MODEL: GESTETNER – DSc38/DSc38S RICOH – AP3800C/AP3800CMF SAVIN – SLP38c/SLP38cS SUBJECT: PARTS CATALOG UPDATES GENERAL: The following parts updates are being issued for all G060/G570 Parts Catalogs. • UPDATE 1: REFERENCE OLD PART NO. NEW PART NO. DESCRIPTION QTY INT PAGE ITEM G0603866 G0603703 Drive Roller 1-1 0 39 7 UNITS AFFECTED: All G060/G570 Printers manufactured after the Serial Numbers listed below will have the new style Drive Roller installed during production. MODEL NAME SERIAL NUMBER G
Gestetner G060, BIT SWITCHES G307 3-46 SM G3 Switch 0D SP No. 1-105-014 No FUNCTION COMMENTS 0-1 Not used Do not change the settings. 2 to 5 Data rate threshold during V.34 reception Bit5432Setting 0000 Normal 0 1 1 1 Lower by one step 1 1 1 1 Lower by two steps The machine changes the modulation parameters in the MPh signal to lower the initial modem rate during V.34 reception. If this switch is set to “0111”, the machine lowers the initial speed one step, for example, from 28,800 to 26,400 bps. This switch reduces transmission time if the machine frequently sends PPR signals during V.34 reception. 6 N
Gestetner G060, PROCESS CONTROL SM 6-9 G060 Detailed Descriptions Process Control Self Check This machine carries out potential control using a procedure called the process control self check. There are seven types of process control self check, categorized according to their execution times. 1. Forced This is done when SP3-126-1 is used. 2. Initial This starts automatically when the power is turned on, but only if the fusing unit pressure roller temperature is less than 60 ° C. 3. Interval: Job End This starts automatically at the end of a print jo
Copyright 2002 RICOH Corporation. All rights reserved. TECHNICAL SERVICE BULLETIN BULLETIN NUMBER: G060/G570 - 009 09/17/2002 APPLICABLE MODEL: GESTETNER – DSc38/DSc38S RICOH – AP3800C/AP3800CMF SAVIN – SLP38c/SLP38cS SUBJECT: PARTS CATALOG UPDATES GENERAL: The following parts updates are being issued for all G060/G570 Parts Catalogs. • UPDATE 1: REFERENCE OLD
Gestetner G060, TRAY LIFT MOTORS G568 9-4 SM 1.4 TRAY LIFT MOTORS 1. Rear cover ( 1.1 COVER REPLACEMENT) 2. Tray lift motor [A] ( x 1, x 2) 1.5 PAPER FEED CLUTCHES 1. Rear cover ( 1.1 COVER REPLACEMENT) 2. Paper feed clutches [A] ( x 1, 1 bracket, 1 bushing) G568R104.WMF G568R105.WMF [A] [A]
Gestetner G060, TRAY UP/DOWN MECHANISMS G565 11-24 SM 4.5.3 PRE-STACK MECHANISM NOTE: This feature is available only when using A4 L, LT L, and B5 L. During stapling, the main machine must wait. This mechanism reduces the wait by holding the first two sheets of a job while the previous job is still being stapled. It only works during the second and subsequent sets of a multi-set print job. The pre-stack junction gate solenoid [A] switches on after the first sheet activates the entrance sensor. This directs the sheet to the pre-stack tray [B]. The pre-stack feed roller [C] stops for a specified time after the trailing edge of the paper has passed through the entrance sensor and stops the paper from leaving
Gestetner G060, TRAY LIFT MOTOR 23 February, 2001 G567 8-4 SM 1.4 TRAY LIFT MOTOR 1. Rear cover ( 1.1 COVER REPLACEMENT) 2. Tray lift motor [A] ( x 1, x 2) 1.5 PAPER FEED CLUTCH 1. Rear cover ( 1.1 COVER REPLACEMENT) 2. Bracket [B] ( x 1) 3. Bushing 4. Paper feed clutch [C] G567R104.WMF G567R105.WMF [A] [B] [C]
REPLACEMENT G570 3-12 SM 3.4.4 EXPOSURE LAMP STABILIZER 1. Exposure glass with left scale ( 3.4.1) 2. Sensor board unit ( 3.1.3) 3. Exposure lamp stabilizer [A] ( x 2, x 2) 3.4.5 XENON LAMP 1. Exposure glass with left scale ( 3.4.1) 2. Rear cover ( 3.1.6) 3. Right cover [A] ( x 3) 4. Left cover [B] ( x 3) 5. Operation panel [C] (
Gestetner G060, SC TABLE SM 4-17 G570 SC No. Item Definition Possible Cause Related SCs Troubleshooting Procedure Type SC 240 LD over 240-1: Y 240-2: M 240-3: C 240-4: K The power supply for the LD unit exceeds 67 mA. • LD worn out (current/light output characteristics have changed.) • LD broken (short circuit) 1. Turn the main switch off and on. 2. Replace the LD unit. B SC 260 LD HP sensor not switched on (for K only) During homing, it takes more than five seconds to switch the HP sensor on (the sensor actuator does not cover the sensor). • Defective motor • Defective sensor • Mechanical problem when switching the actuator • Brown fuse (F
SERVICE RAM ADDRESSES G307 3-84 SM 6800E8(H) - User parameter switch 24 (SWUSR_18) Bits 0 and 1: File retention time (Cross reference: System switch 02 bit 4) Bit 1 0 Setting 0 0 File retention impossible 0 1 24 hours 1 0 File retention impossible 1 1 72 hours Bits 2 to 7: Not used 6800E9(H) - User parameter switch 25 (SWUSR_19) Bits 0 to 3: Not used Bit 4: R
Copyright 2002 RICOH Corporation. All rights reserved. TECHNICAL SERVICE BULLETIN TECHNICAL SERVICE BULLETINTECHNICAL SERVICE BULLETIN TECHNICAL SERVICE BULLETIN BULLETIN NUMBER: BULLETIN NUMBER:BULLETIN NUMBER: BULLETIN NUMBER: G060 - G060 - G060 - G060 - 007 007007 007 04/03/2002 04/03/200204/03/2002 04/03/2002 APPLICABLE MODEL APPLICABLE MODELAPPLIC
Gestetner G060, PAPER STACK TRANSPORT MECHANISM G569 10-16 SM 2.6 PAPER STACK TRANSPORT MECHANISM When the paper in the right tray is used up, the tray motor [A] and stack transport clutch [B] turn on. Then the rear fence [C] moves the stack of paper from the left tray to the right tray. While the stack is being moved, it pushes the side fence aside, and the side fence open/closed sensor [D] detects that the fence is open. After the stack has been moved across, a spring in the side fence moves the side fence back, and the sensor detects that the fence is closed. Then, the tray motor reverses until end fence home position s
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