Lenhardt & Wagner LW 320 E MC Operating Instructions Manual
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Lenhardt & Wagner LW 320 E MC, I n h a l t sver zei c h n i s - T a b l e o f C o n t e n t s C Sicherheitsventil - Safety Valve ................................................................................................. 60 C
ECC - Electronic compressor control Page B - 6 B O P E R A T I O N A N D F U N C T I O N Main Menu Immediately after the compressor has been connected to power, the ECC-display shows the following Main Menu:: Key Function / Description 1 Start - Starts the compressor 0 Stop - Stops the compressor * Leads to the submenus Charging 0 min Total 0,0 h Start : 1
Lenhardt & Wagner LW 320 E MC, A - 13 A LW 320 E MC / LW 400 E MC Version: 16.03.2015 S A F E T Y P R E C A U T I O N S General Safety Precautions • Read the Operating Instructions of this product carefully prior to use. • Strictly follow the instructions. The user must fully understand and strictly observe the instructions. Use the product only for the purposes specified in the intended use section of this document. • Do not dispose the operating instructions. Ensure that they are retained and appropriately used by the product user. • Only trained and compet
Lenhardt & Wagner LW 320 E MC, D Version: 03.02.2015 Best.-Nr. / Order No. Benennung Description 003067 Kondensatschlauch 8x1mm Condensate hose 8x1mm Polyamid 008601 VA Rohr "Kondensatautom.- Ölabscheider" Pipe 008602 VA Rohr "Wasserabs 2.S.- Kondensatautom" Pipe 008609 VA Rohr "HD Filter - Kondensatautomatik" Pipe Overall View: Automatic Condensation Drain Spare Part List A U T O M A T I C C O N D E N S A T I O N D R A I N D - 10LW 320 - 400 E MC
Lenhardt & Wagner LW 320 E MC, C Version: 03.02.2015 E R S A T Z T E I L L I S T E / S P A R E P A R T L I S T Baugruppe: Endfiltergehäuse LW 320 E MC / Assembly: Final Filter Tower LW 320 E MC Best.-Nr. / Order No. Benennung Description 000506 Druckfeder Spring 000508 USIT Ring Gasket Ring U-Sit 000516 Nutring, Druckhalte-/Rückschlagventil Seal Ring PMV 000517 Druckfeder Coil Spring PMV 000518 Unterlegscheibe DIN 125, M5 Washer, M5, brass 000519 Dichtkappe, Druckhalte-Rückschlagventil Plastic Seal Piston PMV 000644 Filterpatrone
Lenhardt & Wagner LW 320 E MC, ECC - Electronic compressor control Page B - 3 B Warning Indicates a potentially hazardous situation which, if not avoided, could result in physical injury or damage to the product or environment. Caution Indicates an imminently hazardous situation which, if not avoided, could result in serious injury, physical injury or death. General Information We strongly recommend reading this manual thoroughly prior to operation and follow all the safety precautions precisely. Damage resulting from any deviation from these instructions is excluded from warranty and liability for this product. Carry out other commis
Lenhardt & Wagner LW 320 E MC, A - 46 A LW 320 E MC / LW 400 E MC Version: 16.03.2015 M A I N T E N A N C E A N D S E R V I C E Check oil level Check the oil level before each operation of the unit by using the oil dipstick. Oil level check as follows: • Unscrew oil dipstick • Wipe off oil residues • Insert the oil dipstick back into its tube and screw it until stop • Unscrew oil dipstick again The oil level should be between the min and max marking. A max. oil level is recommended. If there is too much oi
Lenhardt & Wagner LW 320 E MC, D Version: 03.02.2015 O I L P R E S S U R E G A U G E Oil pressure gauge The oil pressure gauge shows the compressor oil pressure during operation. Oil pressure values should remain between: • min. + 0.5 bar • max. + 4.0 bar If oil pressure value stays below the minimum value: • Wrong compressor rotation direction (see rotation direction arrow) • Oil level too low, not enough oil in the compressor • Oil pump filter contaminated • Oil intake pipe damaged / defective • Oil temperature below +5 °C - lubrication not possible • O
D Version: 03.02.2015 A U T O S H U T D O W N Safety valve test Safety valve test as follows: • Disconnect compressor from the electrical power supply and protect against unexpected restart. • Open the cover of the switch box. • Switch on the "Test Safety Valve" switch (pressure switch will be deactivated!). • Close t
Lenhardt & Wagner LW 320 E MC, D Version: 03.02.2015 200 / 300 BAR PARALLEL F ILL ING PRESSURE OPE RAT ION Spare Part List Best.-Nr. / Order No. Benennung Description 000553 Sicherheitsventil - Bauteilgeprüft Safety Valve TÜV 225 bar 000710 Verschraubung Connection w/o nut& olive seal 000712 Verschraubung Connection w/o nut& olive seal 000722 Verschraubung Connection 000732 Mutter Union Nut 06L 000733 Schneidring 6 mm Olive Seal SR 06 (Ø 6mm) 000738 Verschraubung Straight Connection 000783 Verschraubung Straight
Lenhardt & Wagner LW 320 E MC, C Version: 03.02.2015 E R S A T Z T E I L L I S T E / S P A R E P A R T L I S T Baugruppe: Saug & Druckventil 1. & 2. Stufe / Assembly: In & Outlet Valve 1st & 2nd Stage Best.-Nr. / Order No. Benennung Description 007912 Saug-Druckventil 2. Stufe In & Outlet Valve 2nd Stage 007913 Saug-Druckventil 1. Stufe In & Outlet Valve 1st Stage C - 34LW 320 - 400 E MC
Lenhardt & Wagner LW 320 E MC, A - 31 A LW 320 E MC / LW 400 E MC Version: 16.03.2015 O P E R A T I O N Switch off the compressor The compressor unit is not equipped as standard with an auto shut down. The unit must always be stopped manually when final pressure is reached. During filling process, the system can be shut down at any time by pushing the red button (OFF) or the emergency stop (only in case of emergency!). Note After switching off, open condensate drain valves manually to vent the unit. i
D Version: 03.02.2015 Spare Part List Best.-Nr. / Order No. Benennung Description 008949 Rippenrohrkühler 3. Stufe Finned Cooler Pipe 3rd Stage 008950 Verbindungsrohr, VA Ø8mm Connecting Pipe, Air Cooler 008951 Verbindungsrohrbogen, VA Ø10mm Connecting Pipe, Air Cooler 008952 Adapter Air Cooler Adapter Air Cooler 000738 Verschraubung Co
Lenhardt & Wagner LW 320 E MC, A - 49 A LW 320 E MC / LW 400 E MC Version: 16.03.2015 M A I N T E N A N C E A N D S E R V I C E Oil filter maintenance Oil filter maintenance as follows: • Loosen mounting nuts (Fig. 1) and remove oil filter cover. • Change o-ring, previously grease new o-ring (Fig. 2). • Remove spring and filter element (Fig. 3). • Change gasket (Fig. 4) • Clean oil filter housing. • Insert filter element (Fig. 3). • Place spring. • Place filter cover (Fig. 2) and washers. • Fix and tighten mounting nuts of the filter cover (Fig. 1). The oil filter maintenance is now completed. Fig. 1 - Loosen mounting nuts Fig. 3 - Change filter element Fig.
Lenhardt & Wagner LW 320 E MC, C Version: 03.02.2015 E R S A T Z T E I L L I S T E / S P A R E P A R T L I S T Baugruppe: Kompressionskolben 3. Stufe / Assembly: Compression Piston 3rd Stage Best.-Nr. / Order No. Benennung Description 008801 Kolbenringe 3.Stufe Satz Piston Rings 3rd Stage 008803 Kompressionskolben 3.Stufe Compression Piston 3rd Stage C - 32LW 320 - 400 E MC
Lenhardt & Wagner LW 320 E MC, A - 45 A LW 320 E MC / LW 400 E MC Version: 16.03.2015 M A I N T E N A N C E A N D S E R V I C E Compressor lubrication The 1st stage is lubricated by spray oil. In addition, the guide cylinders of the 2nd and 3rd stage are lubricated by a mechanical oil pump. The installed oil filter ensures clean oil supply to the mentioned guide cylinders. Low Pressure Oil Pump Oil dipstick / Oil fillfill port Oil drain hose with oil drain valve Fig. - Lubricating System Oil Pressure Switch Oil filter
Lenhardt & Wagner LW 320 E MC, D Version: 03.02.2015 I N T E R S T A G E P R E S S U R E G A U G E Spare Part List Best.-Nr. / Order No. Benennung Description 000660 Einbaumanometer mit Befestigungsbügel Press. Gauge c/w fixing strap 000663 Einbaumanometer mit Befestigungsbügel Press. Gauge c/w fixing strap 000710 Verschraubung Connection w/o nut& olive seal 000721 Verschraubung Connection 002507 Einbaumanometer glyzeringefüllt Pressure Gauge 0-10bar 008925 Quertraverse Füllventil Tra
Lenhardt & Wagner LW 320 E MC, D Version: 03.02.2015 Pneumatic Condensate Valve Pneumatic condensate valve - maintenance Pneumatic condensate valve change as follows: • Loosen pipe connections and mounting screws. • Remove pneumatic condensate valve. • Loosen connection (Fig. 2). • Change sinter filter (Fig. 3). • Tighten horizontal screw. • Mount pneumatic condensate valve. • Tighten pipe connections and mounting screws. Pneumatic condensate valve maintenance is now completed. Fig. 2 - Loosen connection Fig. 3 - Change sinter filter Note Clean all parts thoroughly before assembly. i A U T O M A T I C C O N D E N S A T I O N D R A I N D - 9LW 320 - 400 E MC
Lenhardt & Wagner LW 320 E MC, C Version: 03.02.2015 E R S A T Z T E I L L I S T E / S P A R E P A R T L I S T Baugruppe: Hochdruckabgang / Assembly: High Pressure Outlet Best.-Nr. / Order No. Benennung Description 001402 Gehäuseverschraubung kompl. m. O- Ringen Filling Spindle Body 002023 Füllventil Kreuzbauweise Filling Valve cross design 002024 Füllventil Kreuzbauweise Filling Valve cross 002812 Verschraubung, Edelstahl Connection, S/S 003684 Füllventil Kreuzbauweise Filling Valve cross 003685 Füllventil Kreuzbauweise Filling Valve cross 008257 Verteilerblock 5xG1/4" Distributor Block 5xG1/4" 008258 Verteilerblock 2xG1/4&quo
A - 48 A LW 320 E MC / LW 400 E MC Version: 16.03.2015 M A I N T E N A N C E A N D S E R V I C E Oil Sieve Change Oil sieve change as follows: • Loosen cover screws (Fig.1 / 4 pcs). • Remove the cover, the cover gasket and the oil sieve. • Clean the oil sieve with petroleum-ether or replace the defective oil sieve. • Replace the gaskets. �
Lenhardt & Wagner LW 320 E MC, A - 15 A LW 320 E MC / LW 400 E MC Version: 16.03.2015 S A F E T Y P R E C A U T I O N S Maintenance instructions • Hoses have to be checked by the operator (pressure and visual inspection) at reasonable intervals, even if no safety-related defects have been detected. • Immediately repair any damage. Escaping compressed air can cause injury. • Depressurise system and pressure lines before beginning repair work. • Pressurised air lines must be laid and mounted by qualified personnel. Connections must not be mixed
Lenhardt & Wagner LW 320 E MC, A - 25 A LW 320 E MC / LW 400 E MC Version: 16.03.2015 O P E R A T I O N Important operation instructions Note Ensure that all persons handling the compressor are familiar with function and operation of the unit. i Wear hearing protection When working on a running machine, always wear hearing protection.
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