ABB COMMANDER 150 Operation & User’s Manual
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ABB COMMANDER 150, 30 100.0 CNt HI 1.00 cut.oFF 0 PASSrd 1 Addr. •1 •1 •2 …4 CONFIGURATION MODE …4.4 Ranges and Passwords (Level 4) Totalizer Count High This frame determines the count corresponding to the full-scale input. [0.000 and 99.999 pulses/second] Cut-off This frame sets the lowest flow value at which the totalizer is to stop counting. [In engineering units] Setup Password This password enables access to the setup level (levels 2). [0 to 9999] Modbus Address This frame sets the Modbus address. [1 to 99] •1 Only displayed if enabled in the configuration level – see S
ABB COMMANDER 150, 14 8 200.2 A1.hP 100.1 A2.LP LEVEL2 •1 •1 A1. HYS 12.5 A2. HYS 27.9 A3.hP •2 •2 …3 SET UP MODE 3.2 Setup Level (Level 2) Level 2 Note. To select to this frame from anywhere in this level, press the key for a few seconds. Alarm 1 Trip Point Alarm type: A1.hP = High process alarm A1.LP = Low process alarm A1.HL = Latched high process alarm A1.LL = Latched low process alarm [In engineering units] Alarm 1 Hysteresis Value [In engineering units] Alarm 2 Trip Point Alarm type [In engineering units] Alarm 2 Hysteresis Value [In engineering u
ABB COMMANDER 150, 24 K 0000 J 0000 L 0000 n 0000 P 0000 …4 CONFIGURATION MODE 4.3.3 Operator Functions and Totalizer Set Up – Fig. 4.6 'JKLN' Settings The first character ( J, K, L or n) identifies the parameter to be changed. The current setting is indicated by a flashing letter. Parameter options are shown in Fig. 4.6. J = Totalizer set-up K = No. of decimal places for totalizer L = Operator level frame enable n = Operator level functions enable/disable Note. For custom settings contact the local distributor. Continued on pag
ABB COMMANDER 150, 8 CUSTOMER SETUP LOG Customer Support We provide a comprehensive after sales service via our Worldwide Service Organization. Contact one of the following offices for details on your nearest Service and Repair Centre. United Kingdom ABB Limited Tel: +44 (0)1480 475321 Fax: +44 (0)1480 217948 United States of America ABB Inc. Tel: +1 215-674-6000 Fax: +1 215-674-7183 Client Warranty Prior to installation, the equipment referred to in this manual must be stored in a clean, dry environment, in accordance with the Company's published specification. Periodic checks must be made on the equipment's condition. In the event of a
ABB COMMANDER 150, 25 J 0000 K 0000 L 0000 n 0000 Display Max/Min Values Average Value Preset/Predetermined Displayed Displayed Values Displayed 0 No No No 1 Yes No No 2 Yes Yes No 3 No Yes Yes 4 No No Yes 5 Yes No Yes 6 Yes Yes Yes L – Operator Level Frame Enable Display Totalizer Stop/Go Totalizer Reset Max./Min./Average 0 No No No 1 Yes No No 2 No Yes No 3 Yes No Yes 4 No Yes Yes 5 Yes Yes Yes N – Operator Level Math Function & Totaliser Control Enable This frame determines which frames appear in the operating page (level 1) This frame determines which functions the operator can control J – Totalizer Setup Display 0 Off 1 Count Up, Wrap Off 2 Count Up, Wrap On 3 Count Down, Wrap Off
ABB COMMANDER 150, Although Warning hazards are related to personal injury, and Caution hazards are associated with equipment or property damage, it must be understood that operation of damaged equipment could, under certain operational conditions, result in degraded process system performance leading to personal injury or death. Therefore, comply fully with all Warning and Caution notices. Information in this manual is intended only to assist our customers in the efficient operation of our equipment. Use of this manual for any other purpose is specifically prohibited and its contents are not to be repr
ABB COMMANDER 150, 36 …5 INSTALLATION Note 1. The Analog Output and Logic Output use a common positive terminal, capable of driving both outputs simultaneously. Note 2. Fit arc suppression components if switching inductive loads. Fig. 5.5 Electrical Connections Analog Output ✝ 85 to 265V a.c. C Relay Output 1 123456789101112 13 14 15 16 17 18 19 20 21 22 23 24 – + – N/C CN/O Relay Output 2 N/C C N/O Digital Input + – RS485 TX RS485 RX + RS485 or Relay Output 3 N/C C N/O + + – – Analog Input (see below) RTD1 Tran
ABB COMMANDER 150, 8 CUSTOMER SETUP LOG Customer Support We provide a comprehensive after sales service via our Worldwide Service Organization. Contact one of the following offices for details on your nearest Service and Repair Centre. United Kingdom ABB Limited Tel: +44 (0)1480 475321 Fax: +44 (0)1480 217948 United States of America ABB Inc. Tel: +1 215-674-6000 Fax: +1 215-674-7183 Client Warranty Prior to installation, the equipment referred to in this manual must be stored in a clean, dry environment, in accordance with the Company's published specification.
ABB COMMANDER 150, 15 8 300.3 A3.hP •1 t-StOP 123456 rSt-n t-GO SEC.tOt •3 •3 •4 34.6 A3 HYS •2 3 SET UP MODE… …3.2 Setup Level (Level 2) •1 Not displayed if the alarm is disabled (None selected) – see section 4.3.2 •2 Only displayed if custom alarm hysteresis is selected – see section 4.3.2 •3 Only displayed if enabled in the Configuration Level – see section 4.3.3 •4 A digital input can also be used to reset the batch total. Alarm 3 Trip Point Alarm type [In engineering units] Alarm 3 Hysteresis Value [In engineering units] Totalizer Value rSt-Y – reset rSt-n – do not reset To reset the maximum value, select rSt-Y then press th
ABB COMMANDER 150, 27 P 0000 r 0000 S 0000 t 0000 Display Baud Rate, 2/4 Wire 0 Off 1 2400, 2 Wire 2 2400, 4 Wire 3 9600, 2 Wire 4 9600, 4 Wire S – Serial Communication Configuration Display 0 None 1 Odd 2 Even T – Serial Communication Parity Display 0 None 1 Totalizer Reset 2 Totalizer Stop/Go 3 Average, Max/Min Reset 4 Front Panel Lockout 5 Alarm Acknowledge P – Digital Input Function Display 0 0 seconds 1 1 second 2 2 seconds 5 5 seconds A 10 seconds b 20 seconds C 40 seconds d 60 seconds R – Analog Input Filter 4 CONFIGURATION MODE… Fig. 4.8 Digital Function and Serial Communications Configuration Note. Settings for options P, S and T are only available if
ABB COMMANDER 150, 19 E 0000 b 1KC0 C 1KC0 d 1KC0 LEVEL3 LEVEL4 ENG HI ENG LO rEt HI rEt LO A 1KC0 K 0000 L 0000 N 0000 r 0000 S 0000 t 0000 F 0000 G 0000 H 0000 J 0000 P 0000 CNt HI CUtOFF PASSrd Addr. Level 4 Engineering Range High Engineering Range Low Retransmission Range High Retransmission Range Low Totalizer Count High Totalizer Count Cut-off Set-up Password Modbus Address Hardware Configuration Digital Input and Serial Comms. Custom Operator Settings Alarms and Set Points Level 3 4 CONFIGURATION MODE… Fig. 4.2 Configuration Leve
5 Alarm 1 COMMANDER 150 Alarm 2 Alarm 3 Alarm LEDs A1 A2 A3 1 DISPLAYS AND FUNCTION KEYS… 1.3 LED Alarms and Indicators LED Status All Flashing • Indicator is in the configuration mode – see Section 4.2. A1, A2 and A3 • Flashes when Alarm is active (off when inactive). • Lit constantly when Alarm 1 is an active latched alarm which has been acknowledg
28 0.0 ENG HI 100.0 ENG LO LEVEL4 CNt HI •1 •1 …4 CONFIGURATION MODE 4.4 Ranges and Passwords (Level 4) •1 The engineering range high and low values are automatically set to the maximum allowed value when thermocouple or RTD is selected in the configuration level – see Section 4.3.1. This value can be modified if required. Level 4 Note. To select to this fram
ABB COMMANDER 150, 8 ------ CodE 2145.3 UN-ACK LEVEL1 •1 27.6 2145.3 …2 OPERATOR MODE 2.2 Operating Page – Standard (Level 1) •1 Only displayed if there is an active latch alarm. Process Variable Normally displayed in engineering units. To view the process variable in electrical units, press the key. Global Alarm Acknowledge (latch alarms only) UN-ACK. – alarm unacknowledged ACK. – acknowledged Security Code Enter the correct code to access the setup level (Level 2). [0 to 9999] Level 1 Note. To select t
6 9999 CAL.Err CFG.Err A.d. Err DPt.Err …1 DISPLAYS AND FUNCTION KEYS Display Error/Action Calibration error Turn mains power off and on again (if the error persists contact the Service Organization). Configuration error The configuration and/or setup data for the instrument is corrupted. Turn mains power off and on again (if error persists, check configuration/setup settings).
ABB COMMANDER 150, 3 888888 A1 A2 A3 Alarm LEDs (secret-til-lit) Display Function Keys Parameter Advance Raise Lower Multi-function Key 1 DISPLAYS AND FUNCTION KEYS Information. The fold-out page inside on the back cover of this manual shows all the frames in the programming levels. Space is provided on the page for writing the programmed setting or selection for each frame. 1.1 Introduction – Fig. 1.1 The COMMANDER 150 front panel display, function keys and LED indicators are shown in Fig. 1.1. Fig. 1.1 Front Panel Display, Function Keys and Indicators
ABB COMMANDER 150, 1 Displays and Controls • Displays and function keys • LED Indication • Error Messages Operator Mode (Level 1) • Operator menus for: – Standard Indicator – Totalizer/Batch Controller – Maximum/Minimum/Average Indicator Set Up Mode (Level 2) • Alarm trip points • Totalizer functions Configuration Mode (Levels 3 and 4) • Accessing the configuration levels • Level 3 – Hardware assignment and input type – Alarm types and hysteresis – Operator functions and totalizer setup – Digital input and serial communications • Level 4 – Ranges and passwords Installation • Siting • Mounting • Electrical connections 8 GETTING STARTED This manual is divided into 5 secti
ABB COMMANDER 150, 33 3.62 Dimensions in inches (mm) 4.68 (119) 1.57 (40 ) 3.11 (79) 1.76 (44.6) 0.11 (2.7) 0.28 (7.1) 3.78 (96) 1.89 Panel cut-out + 0.03 – 0 (92 ) + 0.8 – 0 (45 ) + 0.6 – 0 1.77 + 0.02 – 0 ≥0.55 (14) ≥ 0.55 (14) 5 INSTALLATION… Fig. 5.3 Overall Dimensions 5.2 Mounting – Figs. 5.3 and 5.4 The instrument is designed for panel mounting (see Fig. 5.4). Overall dimensions are shown in Fig. 5.3.
ABB COMMANDER 150, 18 Normal Configure 4 CONFIGURATION MODE Fig. 4.1 Accessing the Configuration Mode 4.1 Introduction The Configuration Mode comprises two levels (3 and 4) as shown in Fig. 4.2. Configuration level 3 is divided into four frames. For most simple applications it is only necessary to set up the parameters in the first frame. Note. When in the configuration level: • All the LED indicators flash. • All relays and logic outputs are turned off. • The analog output reverts to 0% (4mA) output level. 4.
ABB COMMANDER 150, 29 100.0 rEt HI 100.0 rEt LO CNt HI •1 •1 4 CONFIGURATION MODE… …4.4 Ranges and Passwords (Level 4) Retransmission Range The retransmission range defines the the engineering range to be retransmitted. High (20mA output) [–9999 to 99999 (in engineering units)] Low (4mA output) [–9999 to 99999 (in engineering units)] Continued on next page… •1 The retransmission range high and low values are automatically set to the maximum allowed value when thermocouple or RTD is selected in the configuration level – see Section 4.3.1. This v
20 LEVEL3 b 1KC0 A 1KC0 C 1KC0 d 1KC0 E 1203 …4 CONFIGURATION MODE Level 3 Note. To select to this frame from anywhere in this level, press the key for a few seconds. 'ABCD' Settings The first character ( A, b, C or d) identifies the parameter to be changed. The current setting is indicated by a flashing letter. Parameter options are shown in Fig. 4.3. A = Hardware configurati
21 50Hz/60Hz Relay 1 Relay 2* Relay 3* Logic O/P Analog O/P Source Source Source Source Source 1A Alarm 1 Alarm 2 Alarm 3 TCP** PV 2b Alarm 1 Alarm 2 Alarm 3 TWP** PV 3C TCP** Alarm 1 Alarm 2 TWP** PV 4d TWP** Alarm 1 Alarm 2 TCP** PV 5E Alarm 1 Alarm 2 Alarm 3 TCP** PV Average U Custom Custom Custom Custom Custom A 1KC0 A – Hardware Configuration TCP = Totali
ABB COMMANDER 150, 11 rSt-n 2145.3 UN-ACK A 140.5 H150.2 •1 2 OPERATOR MODE… 2.4 Operating Page – Maths Functions (Level 1) Note. It is possible to have totalizer and maths functions together. •1 This frame can be disabled – see Section 4.3.3. The average value is reset automatically on power-up and can also be reset from a digital input – see Section 4.3.4. The reset function in this frame can be disabled – see Section 4.3.3. Process Variable To view the input value (in electrical units) press the key. Global Alarm Acknowledge (latch alarms only) UN-ACK. – alarm unacknowledged ACK. – acknowledged Average Value This is the mean average value of the process variable input, since the avera
ABB COMMANDER 150, 34 Cut a suitable hole in the panel (see Fig. 5.3) Insert the instrument into the panel cut- out Fit the retaining clamp over the instrument case Push the retaining clamp firmly against the panel 1 2 3 4 …5 INSTALLATION Fig. 5.4 Mounting Details …5.2 Mounting – Figs. 5.3 and 5.4
ABB COMMANDER 150, 35 5 INSTALLATION… EC Directive 89/336/EEC In order to meet the requirements of the EC Directive 89/336/EEC for EMC regulations, this product must not be used in a non-industrial environment. 5.3 Electrical Connections – Fig. 5.5 (overleaf) Warning. Before making any connections, ensure that the power supply, any powered control circuits and high common mode voltages are switched off. Note. If it is not possible to avoid strong electrical and magnetic fields, screened cables within earthed metal conduit must be used. 5.4 Relays, Arc Suppression, Inputs and Outputs 5.4.1 Relay Contact Ratings Relay contacts
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