DV Systems D20 Installation And Start-up Manual

Text of DV Systems D20 User Guide:

• DV Systems D20, D20, D20VSD, D20TD, D20TDVSD-C Feb ‘14 - 3 - Quick Start (cont’d) Lubrication. Rotation. (Refer to Page 9) (Refer to Page 11)  Check the oil after the Unit has been at rest for a minimum of 30 minutes.  Some Units are not equipped with an ‘Anti Rotation’ Switch. Operating the Unit in the reverse direction will cause irreparable damage.  The Inverter to the Motor is pre-wired at the factory.  Remove the Front Door and

• DV Systems D20, D20, D20VSD, D20TD, D20TDVSD-C Feb ‘14 - 19 - Fault Code 1 Over-current. Current too high in Motor Cable. Check loading. Check Motor. Check Cables. 2 Over-voltage. The DC link voltage has exceeded the limits. - too short a deceleration time Make deceleration time longer. - high voltage spikes in supply Check input voltage. 3 Ground Fault. Insulation failure in Motor or wiring. Check Motor wires and Motor. 8 System Fault. - component failure Reset the fault and restart the Unit. - faulty operation 13 Frequency Converter under

• DV Systems D20, D20, D20VSD, D20TD, D20TDVSD-C Feb ‘14 - 26 - Limited Warranty : D20 DENE Screw Compressors The manufacturer warrants the product manufactured by it and sold to the original purchaser, when properly installed, operated, applied, and maintained in accordance with procedures and recommendations outlined in the manufacturer’s instruction manuals, to be free of defects in material and workmanship for a period of one (1) year from the date of installation, not to exceed eighteen (18) months from th

• DV Systems D20, D20, D20VSD, D20TD, D20TDVSD-C Feb ‘14 - 24 - Trouble Shooting Guide (cont’d) Condition: Cause: Suggested Correction: B. No or Insufficient Air Flow. Air Filter is dirty. Oil Separator is blocked. Intake Valve is faulty. Air leaks in the system. Pressure limits are incorrectly set. Blowdown Solenoid Valve is open. Belt are broken or slipping Replace the Air Filter. Replace the Oil Separator. Repair or replace the Intake Valve. Check the Unit and system for air leaks. Adjust the pressure settings. Check the wiring to the Solenoid and replace as necessary. Check Belt tension and that Belts are in good co

• 19.71 14 35 351513 72 4 25 24 26 23.16 33.75 2041 23 4 2 A 5 6 25 24 19 12 18 33 22 21 32 44 M1 M3 28 1 17 30 16 27 7 9 8 27 42 4 23 41 18 10 31 43 11 36 M2 39 38 37 NOTES: 1. TIGHTENING TORQUE: - ITEM 35 = 20 N x M - ITEM 13 = 48 N x M FOR DSC-002159 = 31 N X M FOR DSC-002438 2. BELTS TENSION (NEW): - DSC-00216

• DV Systems D20, D20, D20VSD, D20TD, D20TDVSD-C Feb ‘14 - 7 - The Compressor must not be operated in a confined area where the heat from the Unit cannot readily escape. Installation – Mechanical Moving of the Unit. When moving the Air Compressor, the forklift or hand lift forks go under the Unit from the directions as indicated. Please be advised that care must be t

• DV Systems D20, D20, D20VSD, D20TD, D20TDVSD-C Feb ‘14 - 14 - Preventative Maintenance Schedule Noted on the following pages are general Maintenance guidelines based on average working conditions. Should the Unit be worked under extreme conditions, please contact your DV Systems Distributor for further input. As well, all maintenance/service work must be carried out by a qualified Technician. The typical operating temperature of the Unit, this dependent on ambient temperatures, is between 70°C and 85°C. If the operating temperature of the Unit is too low (less than 70°C):  condensation will build

• DV Systems D20, D20, D20VSD, D20TD, D20TDVSD-C Feb ‘14 - 22 - Separator Filter and Refrigerated Air Dryer (cont’d) As previously noted, the Separator Filter is located between the Air End and the Refrigerated Dryer. It contains a 10 micron Separator Element which protects the Dryer Unit by removing liquids and solid particles 10 microns and larger. To replace a dirty Filter Element: • Shut the Compressor Unit off. • Bleed any compressed air from the system to ensure there is no pressure at the Filter. •

• D20, D20VSD, D20TD, D20TDVSD-C Feb ‘14 - 16 - Common Compressor Faults Common Faults. Noted below are the most common Faults experienced. ‘CSC300’ Alarms. There is an issue with the Unit, but it will still operate. Code: Description: Most Common Items to Check: A:0083 Motor phase imbalance Check supply voltage, fuses and cable A:0119 Del

• DV Systems D20, D20, D20VSD, D20TD, D20TDVSD-C Feb ‘14 - 21 - Separator Filter and Refrigerated Air Dryer (cont’d) The Dryer will operate as follows: • Pressing the ‘On/Off’ Button for 3 seconds will start the Unit • There is a time delay of up to 2 minutes before the Refrigerant Compressor starts. • The Condenser Fan will start approx. 30 seconds there-after. • The Fan will not normally run at full speed, this indicated by a flashing LED • The readout will initially show ambient temper

• DV Systems D20, D20, D20VSD, D20TD, D20TDVSD-C Feb ‘14 - 12 - AC Motor Maintenance Instructions Cleaning. To ensure that the Motor operates at optimum temperatures and provides years of trouble-free service, periodically clean the outside of the Motor Housing of any build-up of dust, etc. Though it is not anticipated that, if installed correctly and in a suitable environment, there should be much build-up on the Motor, keeping the Housing clean will allow the Motor to operate more efficiently. Lubrication. This is a ball bearing motor. The bearings have been lubricated at the factory. Motors that do not have re-grease capability

• DV Systems D20, D20, D20VSD, D20TD, D20TDVSD-C Feb ‘14 - 15 - Preventative Maintenance Schedule (cont’d) Maintenance Item: Daily Maintenance Interval (in 000’s of Hours) 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 Compressor Room Temperature Inspect Ambient Temperature should be between 10°C and 40°C (50°F and 104°F) Cleanliness Inspect Air Compressor U

• D20, D20VSD, D20TD, D20TDVSD-C Feb ‘14 - 2 - 18” 36” 18 ” 18 ” Quick Start Mechanical Installation. (Refer to Page 7) Shipping Cleats  The Unit should be located in a dry, clean, cool, dust free, and well ventilated area.  Allow a minimum 18�

• DV Systems D20, D20, D20VSD, D20TD, D20TDVSD-C Feb ‘14 - 6 - Unpacking and Inspection It is the responsibility of the receiver of the goods, either the Distributor or Customer, to ensure that the product has been shipped in full, and has arrived in suitable condition. Damage to the product may not be visible at time of off-loading, but may only become apparent upon unpacking or start-up. Some areas to initially check are as follows: a) Check for damage to the crating and/or packaging. b) Check the exterior of the Cabinet for damage, either cosmetic or mechanical. c) If there is mechanical damage, open the Cabinet to

• DV Systems D20, D20, D20VSD, D20TD, D20TDVSD-C Feb ‘14 - 13 - Do not attempt to operate the Unit without first checking whether there is oil in the Oil Reservoir. Add oil as required. Serious damage may result from use, however limited, without oil. Initial Start - up 1) Remove the Side Door, and ensure that there is sufficient Oil in the Oil Reservoir. Refer to the ‘Lubrication’ section (page 9) in this manual for proper type and level of Oil. 2) Do a visual inspection of the Unit, and ensure that all fas

• DV Systems D20, D20, D20VSD, D20TD, D20TDVSD-C Feb ‘14 - 20 - Separator Filter and Refrigerated Air Dryer Your Unit may be equipped with a Separator Filter and an ‘ASD Series’ Refrigerated Air Dryer Unit as indicated below. These items are located in the compressed air lines after the air is compressed but before it enters the Air Receiver. This allows for what is termed a ‘dry’ Tank. More detailed information concerning the Dryer Unit is included in the Dryer manual. The information

• DV Systems D20, NO. PART NO. DESCRIPTION QTY. 1 DSC-002137 FAN ENCLOSURE REAR 1 2 DSC-002136 FAN ENCLOSURE FRONT 1 3 DSC-001150 G SERIES COOLER 1 4 DSC-002138 FAN PLATE 1 5 DSC-120 BONDED WASHER 3/4" (36MM) 2 6 DSC-002139 FAN BRACKET FRONT 1 7 SS-02002 5/16-18 THREADED INSERT 6 8 DSC-002140 FAN BRACKET REAR 1 9 SS-01834 RIVET 3/16 DIA X 0.575 LG 18 10 DSC-567 ADAPTER R3/4" - JIC8 2 11 DSC-002162 DSC-002162 DSC-002161 DSC-002161 FAN ASSY 200V, 20 HP FAN ASSY 230V, 20 HP FAN ASSY 460V-575V 20 HP

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