DCS MB200 Operator's Manual
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DCS MB200, Unit 3: Interface Specifications SATO MB200 Operator Manual PN 9001126A Page 3-3 TTL INTERFACE The only difference between this interface and the RS232C is their signal levels and cable pinouts. TTL SPECIFICATIONS Asynchronous ASCII Half-duplex communication Data Transmission Rate 4800, 9600, 19200, 38400 bps Data Length 8 bit (selectable) Stop Bit 1 bit (fixed) Parity Bit ODD, EVEN, NONE (selectable) Codes Used ASC2 Character Codes, JIS Kanji Codes Control Codes STX (02H), ETX (03H), ACK (06H), NAK (15H) Connector Special Cable Special Signal Levels High = +2.0V to +3.3V Low = -0.5V to -0.8V INTERFACE S
DCS MB200, SATO MB200 Operator Manual PN: 9001126A Page 7-1 7 ADJUSTMENT PROCEDURES This section of the manual provides instruction of all printer operational adjustments. Adjustments for the MB200 printer are minimal. Almost all adjustments are electrical in nature due to self aligning and balancing design features. POSITION ADJUSTMENTS Adjustment Method Adjustment Description Factory Offset Switch DSW1-4 to the Off position, then adjust the VR3 potentiometer. Printer Setting Commands Use the <PG> programming command. Saves the values to the Flash ROM.
DCS MB200, Unit 4: Configuration SATO MB200 Operator Manual PN 9001126A Page 4-12 FACTORY CLEAR MODE Figure 5-10 provides the specific sequence of events required by the operator, the printer, and the printer’s software for factory clear mode to be activated. Figure 4-10, Factory Clear Mode POWER DSW1-6 = Reset DSW1-7 = Reset DSW1-8 = Reset STATUS LED Illuminates green Test Printing of Labels Factory Clear Mode PRINT + FEED + POWER HEAD & FACTORY COUNTER CLEAR DSW1-6 = OFF DSW1-7 = ON DSW1-8 = OFF Open Cover Press FEED key STATUS LED blinks red STATUS LED blinks green FEED Pause/Print/ Exit STATUS LED blinks green Stops printing labels NO C
DCS MB200, Unit 4: Configuration SATO MB200 Operator Manual PN 9001126A Page 4-2 DIP SWITCH COMPLEX DSW1 The following tables provide guidance on the enabling/disabling of various functions and features. This chapter deals solely with dip switch complex DSW1. FACTORY DEFAULTS DSW 1-1 DSW 1-2 DSW 1-3 DSW 1-4 DSW 1-5 DSW 1-6 DSW 1-7 DSW 1-8 IF Specific IF Specific IF Specific On On Off Off Off INTERFACE CONFIGURATION DSW 1-1 DSW 1-2 DSW 1-3 OPERATIONAL MODE Off Off Off RS-232C On Off Off TLL Off On Off IrDA On On Off Bluetooth (mode 1 using PIN code) Off Off On RS232C, IrDA On Off On TTL, IrDA Off
Unit 2: Technical Data SATO MB200 Operator Manual PN 9001126A Page 2-2 Maximum Roll Diameter 2.3 Inches (58 mm) Minimum Core Diameter 1.04 Inches (26.5 mm) INTERFACE MODULES Serial Port RS232C/TTL (switchable) Standard Infrared Special RF Special Wireless / 802.11B PROCESSING CPU 32 Bit RISC FLash ROM 4 Mega-Bytes SDRAM 16 Mega-Bytes CHARACTER FONT CAPABILITIES MATRIX FONTS XB Font
DCS MB200, PN 9001126A MAINTENANCE Cleaning 6-1 Platen Roller 6-3 Drive Motor 6-4 Drive Gear 6-6 Feed Roller 6-7 Main Circuit Board 6-8 IrDA Sensor 6-10 Gap Sensor 6-11 Eye-Mark Sensor 6-13 Head-Open Switch 6-15 ADJUSTMENT PROCEDURES Position Adjustments 7-1
DCS MB200, Unit 5: Troubleshooting SATO MB200 Operator Manual PN 9001126A Page 5-3 • Ensure the data stream is correct (all letters of command codes are in upper case and without spaces). • Ensure the Baud rate, Parity, Data Bits, and Stop Bits are consistent with that of computer. Print a Configuration Test Label to determine the RS232 settings. • Ensure the printer is recieving from the computer using the Hex Dump Mode. Refer to that procedure for instructions. The printer will print (only once) a hexadecimal dump of everything it has receiv
SATO MB200 Operator Manual PN: 9001126A Page 6-1 6 MAINTENANCE This unit includes all of the operator approved maintenance activities. CLEANING PROCEDURES Cleaning of the printer is a necessary maintenance activity to ensure print quality and long printer life. There are two basic types of cleaning involved; the removal of loose debris and the removal of residue. Us
DCS MB200, Unit 5: Troubleshooting SATO MB200 Operator Manual PN 9001126A Page 5-2 RS232 SERIAL INTERFACE TROUBLESHOOTING • Ensure the serial cable is thoroughly connected to the PC and the printer. • Ensure the serial cable is not defective and that it is manufactured to specifications. • Ensure the RS232 Interface Module is properly installed. SMEARED PRINT IMAGE Poor label quality. Use high quality direct thermal label stock. Foreign material on print head and platen roller. Clean print head and platen roller. Foreign material on labels. Use high quality label stock. Excessive print head energy. Adjust darkness control. Excessive print speed. Adjust speed as
DCS MB200, Unit 4: Configuration SATO MB200 Operator Manual PN 9001126A Page 4-13 FONT DOWNLOAD MODE A Flash ROM is used to internally store and delete font data and custom designed character data. The storage capacity for custom designed characters is a maximum of 95 for each type of 16 x 16, 22 x 22, and 24 x 24 dots. There are four transmission protocols for font download: (1) Download Font Storage, (2) Download Font Deletion, (3) Download Font Information Aquisition, (4) Storage Custom- Designed Charac
DCS MB200, Unit 4: Configuration SATO MB200 Operator Manual PN 9001126A Page 4-7 AUTO POWER OFF MODE Figure 5-5 provides the specific sequence of events required by the operator, the printer, and the printer’s software for the auto power-off mode to be activated. Figure 4-5, Auto Power Off Mode Printer left untouched for 5 minutes Sleep Mode STATUS LED blinks green with 2 second interval Auto Power Off Mode STATUS LED turns off
SATO MB200 Operator Manual PN: 9001126A Page 1-1 1 INTRODUCTION This manual is laid out consistent with the product discussed and provides all of the information required for general printer configuration, troubleshooting, and maintenance. For specialized programming, refer to the Programming Manual located on the utility CD-ROM. Step-by-step maintenance ins
DCS MB200, Unit 3: Interface Specifications SATO MB200 Operator Manual PN 9001126A Page 3-6 RECEIVE BUFFER The data stream is received from the host to the printer one job at a time. This allows the software program to maintain control of the job print queue so that it can move a high priority job in front of ones of lesser importance. The printer receives and prints one job at a time. If a print job exceeds the buffer size, transmission will be rejected by the printer. Flow control protocols to throttle transmission are not used. Error conditions that occur during the Print Data transmission will cause the printer to return a NAK.
DCS MB200, Unit 4: Configuration SATO MB200 Operator Manual PN 9001126A Page 4-5 NORMAL MODE Figure 5-3 provides the specific sequence of events required by the operator, the printer, and the printer’s software for normal mode congiguration. Figure 4-3, Normal Mode Configuration POWER Online Offline Status/ Journal Printing Prints then positions for the next label. PRINT Offline FEED One label is printed PRINT STATUS LED illuminates green Print Pause Status – printing resumes when data is received STATUS LED turns off STATUS LED turns off STATUS LED illuminates green STATUS LED blinks green STA
DCS MB200, SATO MB200 Operator Manual PN: 9001126A Page 2-1 2 TECHNICAL DATA All technical data deemed pertinent has been tabulated below for quick reference. Find the relative section header and then locate the specific type of technical data in the left column. PHYSICAL CHARACTERISTICS Width 3.94 Inches (100 mm) Height 2.93 Inches (74.5 mm) Depth 5.04 Inches (128 mm) Weight .948 Pounds (430 g) POWER Adapter Voltage Autoswitching 100-240 VAC, 60 Hz Battery Supply Pack Type Lithium Ion Battery 1500mAh, 7.2v ENVIRONMENTAL Operating Temperature 41° t
DCS MB200, Unit 1: Introduction SATO MB200 Operator Manual PN 9001126A Page 1-3 SWITCHES AND INDICATORS The table below identifies and defines printer switches and indicators for operator interface. The accompanying graphics display their locations and appearance CONNECTION PORTS These ports are externally accessable and permit connection of the accessories and attachments necessary for printer programming and operation. Not listed here, are the connection ports of circuit boards not externally accessable. SWITCHES Power Button Two
DCS MB200, Unit 4: Configuration SATO MB200 Operator Manual PN 9001126A Page 4-3 DIP SWITCH COMPLEX DSW2 The DSW2 dip switch complex is used for configuring the IrDA Interface. For instructions on this configuration, contact SATO Technical Support for guidance. The factory defaults are provided below in case of accidental alteration of their settings. DIP SWITCH COMPLEX DSW3 Dip switch complex DSW3 allows the specification of a Bluetooth interface frequency. For instructions on this configuration, contact SATO Technical Support for guidance. The factory defaults are provided below in case of accidental alteration of their settings. CAUTION: DO NOT CHANGE THE DEFAULT SETTINGS UNLESS DIRECTED OTHE
DCS MB200, Unit 4: Configuration SATO MB200 Operator Manual PN 9001126A Page 4-10 DEFAULT SETTING MODE Figure 5-8 provides the specific sequence of events required by the operator, the printer, and the printer’s software for default setting mode to be activated. Figure 4-8, Default Setting Mode Auto Power Off STATUS LED flashes orange, blinks green to begin process Sleep Mode STATUS LED terminates when process complete Default Settings Mode PRINT + POWER STATUS LED blinks at 2 second intervals when
DCS MB200, Unit 3: Interface Specifications SATO MB200 Operator Manual PN 9001126A Page 3-5 ACK/NAK PROTOCOL Bi-Directional ACK/NAK protocol is used for error control. In a normal transmission sequence when the transmission is received, the printer will return an ACK (06H) signifying that it was received without a transmission error. After the transmission command structure has been analyzed, a status byte is returned to the host. This status byte informs the host of the validity of the command structure. If the command structure is error free, the printer proceeds with the print operation. When the print operation is completed, a Printer Status message is returned to the host. If
DCS MB200, SATO America, Inc. 10350A Nations Ford Road Charlotte, NC 28273 Main Phone: (704) 644-1650 Technical Support Hotline: (704) 644-1660 Technical Support Fax: (707) 644-1662 E-Mail: [email protected] www.satoamerica.com © Copyright 2003 SATO America, Inc. All rights reserved. No part of this document may be reproduced or issued to third parties in any form whatsoever without the express permission of SATO America, Inc. The materials in this document is provided for general information and is subject to change without notice. SATO America, Inc.
DCS MB200, Unit 4: Configuration SATO MB200 Operator Manual PN 9001126A Page 4-6 SLEEP MODE Figure 5-4 provides the specific sequence of events required by the operator, the printer, and the printer’s software for sleep mode to be activated. Figure 4-4, Sleep Mode Printer left untouched for 5 seconds. Or 30 seconds after an error occurs STATUS LED blinks green Sleep Mode Normal Mode Press any key, open cover, or receive data STATUS LED turns off
DCS MB200, Unit 4: Configuration SATO MB200 Operator Manual PN 9001126A Page 4-4 CONFIGURATION MODES This section provides an overview of the various configuration modes of the operation menu. Re- fer to Figure 5-2 for initial activity and then advance to its relative section that follows. Figure 4-2, Configuration Modes POWER FEED + POWER Cover Open + PRINT + POWER DSW1-6 = ON DSW1-7 = OFF DSW1-8 = ON POWER DSW1-6 DSW1-7 DSW1-8 Cover Open PRINT + FEED + POWER DSW1-6 = OFF DSW1-7 = ON DSW1-8 = ON POWER DSW1-6 = ON DSW1-7 = ON DSW1-8 = ON POWER
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