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Effecta Komplett III Owner's Manual

Effecta Komplett III Manual Online:

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Effecta Komplett III User Manual
Effecta Komplett III User Guide
Effecta Komplett III Online Manual

Text of Effecta Komplett III User Guide:

  • Effecta Komplett III, 7 Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 [email protected] The shunt valve The shunt valve controls the heat supply from the boiler to the radiator circuit. Effecta Komplett III is fitted with motorised shunt control. The room temperature can be adjusted on a scale on the thermostat. An automatic system will significantly reduce fuel usage and provide a more comfortable environment. The thermostatic mixer valve The mixing valve is used to ensure that the temperature of the hot water in your shower and

  • Effecta Komplett III, Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 [email protected] 10 ▀ Placement of the components Front Back Top 1 Adjustable feet 1 Drain cock 1/2” 1 Flue gas measuring point 2 Soot door 2 Return hot water circuit 1” 2 Flue fan 3 Handle soot door 3 Flow hot water circuit 1” 3 Soot door flue tube 4 Front cover 4 Hoses electrical wiring 4 Soot door 3 pc. 5 Over heat protection (behind front) 5 Shunt valve * 5 Flue tube 6 Display 6 Conduit for sensor 7 Fall shaft pellet burner 7 Connector feedmotor/auger 8 Protective cover 8 M

  • Effecta Komplett III, EFFECTA AB Västra Rågdalsvägen 21 - 43496 kungsbacka Tel: 0300-22320 - Fax: 0300-22395 E-post:[email protected] - www.effecta.se 014-02-10 V50-05-44 E.A RADIATORS WATER MEASURING INCOMING COLDWATER EFFECTA ST2 EXPLANATIONS 2. 1. 5. 16. 3. 19. 22. 9. 10. 11. 12. 13. 14. 15. 17. 18. 23. 4. 21. 20. 6. 8. 7. 28. 24. 25. 1. AIR EVACUATER SOLAR 2. SENSOR SOLAR (T1) / SENSOR START LOADING PELLETS 3. RADIATOR PUMP 4. BIVALENT SHUNT 5. AIR EVACUATER 6. LOAD EXTERNAL HEATING SOURCE 7. THERMOMETER 8. SENSOR SOLAR (T2) BURNER STOP (G5) 9. SECONDARY RADIATOR FLOW 10. ELECTRICAL IMMERSER 11. ELECTRICAL IMMERSER (Normaly not used) 12. THERMOMETER 13. PRIMARY RADIATOR FLOW 1

  • Effecta Komplett III, 29 Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 [email protected] ▀ Service and cleaning Cut the power to the boiler before starting the service. We recommend a good service/ cleaning of the burner and boiler 2-3 times a year. Do as follows for best result and minimizing the chances for downtime. Cleaning the ash compartment Cleaning the ash compartment is done through the ash door on the front. The easiest way is to use some type of ash cleaner. If you do not have access to a an ash cleaner, remove the ash with a scrape and keep it in a fireproof bin. Remember that ashes can contain hot particles for a long time and m

  • Effecta Komplett III, 9 Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 [email protected] The overheat protection on the fall shaft This stops the feeding if the fan temperatures gets too high. Reset is made manually.The cover must always be in place when connected to main power. It only cuts the power to the auger. Flame sensor The flame sensor monitors the flame in the burner. If the flame disappear for a set time during operation the burner stops and goes into cooling phase.

  • Effecta Komplett III, Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 [email protected] 4 ▀ Contents 2 Introduction 2 Scope of delivery 3 Warranty 3 Terms of warranty 3 System data 4 Contents 5 In general 5 Symbols in this document 5 UK Clean Air Act 6 To the installer 7 The components 7 Exploded view, burner 8 Safety and function 9 The safety systems 10 Placement of components 11 The fuel 11 The chimney 12 Cleaning system boiler 13 Cleaning system burner 14 The mothterboard 15 1,2 or 3 Phase connection 16 Connection expansion boards 17 Electrical connection 18 T

  • Effecta Komplett III, 13 Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 [email protected] 1 Magnet motor 2 Lifting shaft 3 Flipper 4 Suspension 5 Turbulator ▀ Cleaning system burner Function and service Cut the power to the boiler before servicing. Next to the burner an air compressor is mounted that provides pressurised air for cleaning the burner. This is done by letting high pressure air into the burner after the burner has made a heating cycle. The compressor builds up a pressure in the air container which is released into the burner in one blast. This is done four times and all ash and pellet remains are blown ou

  • 35 Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 [email protected] ▀ Trouble shooting The burner does not ignite - Incorrect start dose - Igniter faulty - Igniter console poorly attached - Inner combustion tube filled with ashes - Adjust start dose - Replace igniter - Adjust the console - Clean the burner The burner ”puffs” at sta

  • 19 Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 [email protected] ▀ Menu system Current boiler temp. G1 Fluetemp Acc. tank high G6 Acc. tank low G5 Room temp Status Operation Boiler temp Current temperature of the flue gases G2 Current temp of the acc. tank top. (Only shown when sensor is installed) Current room temp

  • Effecta Komplett III, 5 Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 [email protected] The Boiler Effecta Komplett III is a boiler which is to be fueled with wood pellets. No other kind of fuel is allowed to be used. Not logs or oil. Disassembly and disposal It will be many years before your Effecta boiler is worn out, but it is important that you follow the regulations in force at the time concerning disassembly and disposal of your boiler. The fuel The boiler should burn 6 mm pellets which come either in sacks or are supplied by bulk truck. If you have built a bulk storage, you should follow the current recommendations to ensure that the quality of the p

  • Effecta Komplett III, Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 [email protected] 26 Room sensor If the room sensor is used it is recommended to be installed in a open space near the center of the house. The sensor shouldn´t be influenced by draught, doors, sunlight directly to it or other heat sources since it then will affect the heating output to the entire house. Loosen the control wheel by pulling outwards. Then loosen the screw to open the box. ▀ Shunt control In the menu ”shunt control” there are different options of controls; indoor sensor, outdoor sensor or both in combination. Outdoor sensor If an outdoor

  • Effecta Komplett III, Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 [email protected] 12 The magnet motor The magnet motor is mounted on the right side of the soot hatch on the top of the boiler. The magnet motor rotates the lift shaft up and down to keep the tubes clean. 1 Magnet motor 2 Lifting shaft 3 Flipper 4 Suspension 5 Turbulator The turbulators The turbulators in the tube help by reducing the flue gas temperature and also cleaning the tubes when pulled up and down. ▀ Cleaning system boiler Function and service Cut the power to the boiler before servicing. The magnet motor is mounted on the boiler to keep the con

  • 23 Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 [email protected] Activates the auger/feeder. Activates the fan Activates and tests the full AERO cleaning cycle. Activates the shunt motors open or close, +/- Activates the radiator pump. Activates the loading pump for another unit such as Laddomat. Activates compressor for c

  • Effecta Komplett III, Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 [email protected] 30 ▀ Replacing the combustion fan When a fan has been replaced, a new analyze of the flue gas should be done. The RPM can vary between fans. Disconnect the power supply to the boiler and burner. Loosen the three wing nuts and lift the cover up. Loosen the power cable to the burner, cable to the flame sensor and the air supply if its connected. (let the ignition element remain in the ignition device). Note the electrical routing and attachment of all cables. Disconnect power leads

  • 31 Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 [email protected] ▀ Changing and/or servicing the flame sensor It is important that the cables are connected the same way to burner as they were, oth- erwise it will display 100% light all the time and the burner will be faulty. Disconnect the power supply to the boil

  • Effecta Komplett III, Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 [email protected] 34 ▀ Mounting the auger Ø75, 1.7 and 2.5 m, mounting in Mafa Micro, Mini or Midi Storage. Make sure the helix spiral is 15-25 mm inside the plastic tube (1). Adjust by loosening the clamp (2) and move the plastic tube to the correct dimensions. Adjust the store location so that the feed screw is properly positioned over the burner, with a tilt of between 30 - 45 °. Mount a hook in the ceiling above the auger for hanging it in the strap. (min. Ø6, not included). Insert the auger into the store pipe, it shall rest entirely on the store lid (3

  • Effecta Komplett III, 21 Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 [email protected] ▀ Menu system ► Setting of current weekday Function test Sensor G2 Time Calibration of each sensor +/- °C Test mode of the products different functions. Sensor G1 Calibrate sensors Setting of current time Option to calibrate/adjust all the sensors connected. Other settings Sensor G3 Sensor G4 Sensor G5 Weekday Alarms Language Alarm log Choice of system language Sensor G6 Sensor G7 Flow. temp. Option of set value of the room temperature Radiator pump On/Off control of radiator pump. Max flow temp Maximum allowed temperature to the flow. Energy saver El. step 3-6-9 Fuse A El. h

  • Effecta Komplett III, 42 Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 [email protected] Försäkran om överensstämmelse, Declaration of confirmity, Konformitätserklärung, Déclaration de conformité. Försäkrar under eget ansvar att produkten, Declare under our sole responsibility that the product, Erklären in alleiniger Verantworten, daß das Produkt, Déclare sous sa seule responsabilité que les modèles, Effecta Komplett III / 20-25-35 kW Pellet gasification boiler som omfattas av denna försäkran är i överensstämmelse med följande direktiv to which this declaration relates is in confirmity with requiremen

  • Effecta Komplett III, Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 [email protected] 14 ▀ The motherboard G1 Temp sensor boiler NTC 22 kΩ G2 Sensor flue gas PT1000 G3 Extern control G4 Tacho meter G5 Sensor accumulator tank low NTC 22 kΩ G6 Sensor accumulator tank high NTC 22 kΩ G7 Sensor, radiator flow NTC 22 kΩ G8 Flame sensor 1U. Connection to display board 2U. Connection electricity board 1. Outdoor sensor 2. Outdoor sensor 3. Room sensor (1) 4. Room sensor (2)

  • Effecta Komplett III, EFFECTA AB Västra Rågdalsvägen 21 - 43496 kungsbacka Tel: 0300-22320 - Fax: 0300-22395 E-post:[email protected] - www.effecta.se 012-02-21 V50-05-77 E.A 8. RADIATOR 3. 7. 6. 9. 4. 5. 2. 1. 2. WATER HEATER COMPONENTS 1. ROOM / OUT DOOR THERMOSTAT 2. RADIATOR VALVE 3. RADIATOR PUMP 4. REFILL 5. SHUNT WITH SHUNTMOTOR 6. MIXING VALVE 7. EXPANSION VESSEL WITH SAFETY VALVE 1,5 BAR 8. DRAIN COCK 9. DIRT FILTER DOMESTIC WATER PRINCIPAL SCHEME EFFECTA KOMPLETT WITH HOT WATER CURCUIT RADIATOR AND WATER HEATER. ▀ Hydraulic scheme extra hot water

  • Effecta Komplett III, Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 [email protected] 18 ▀ The menu system Boiler temp G1 Acc. high G5 Acc. low G6 Stop G5 Start G6 max G1 Loading pump Start Loading pump Stop °C °C °C °C °C °C °C m Temperature set Clean at Phase out On Off Interval Number clean Clean pause Cleaning conv. Flue gas Max time burner Ext. contr. OFF 09:00 22:00 2 2 40s 3st 90°C 3h Service Advanced Fill feeder Effect high speed Effect low speed Testblow start Phase out Fan pre oper.

  • Effecta Komplett III, Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 [email protected] 20 ▀ Menu system Information ► Oper. pellets Clean number Igniter hours Number starts Displays the number of burner starts been done Displays the number of hours ignitor has been lit. Displays the number of hours the burners been running. Displays the number of times the AERO unit has cleaned the burner. Reset info Resets the information above. Service ► Off Interval On Clean at Option if cleaning should be done prior to

  • Effecta Komplett III, 11 Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 [email protected] Wood pellet is made of sawdust, a byproduct from handling wood. Wood contains lignin that makes the pellet hard without any glue or other binder used. There are several different kinds of pellet on the market. The quality and energy can be different between them. The diameter is 6-8mm, the normal length is between 5 and 30mm. Pellet with high quality has a density of 600-750 kg/m3. The moist content is 5-9% in weight. Oil has an energy content of 9,9kWhr/kg and wood logs about 4,0kWhr/kg. Wood pellet has 4,7-5,0kWhr/kg

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