Energy Star GCRH410FWW Operation & User’s Manual

Text of Energy Star GCRH410FWW User Guide:

• Energy Star GCRH410FWW, 66 REMOVING THE SPEED CONTROL BOARD ASSEMBLY 1. Remove the front and rear access panels. 2. Unplug the (2) terminal plugs from the lower front. 3. Disconnect the wire harness and release the spring loaded locking tab on the side of the control board housing. Lift the side of the housing up, slide the assembly to the rear to disengage the front tab and lift the assembly away from the washer base. mabe CONFIDENTIAL AND PROPRIETARY INFORMATION-NOT FOR PUBLIC DISCLOSURE. July 2006

• Energy Star GCRH410FWW, 6 QUICK REFERENCE SHEET Component resistance chart Resistance Ω @ 77° F (25° C) Electrical component 1325 ± 10% Pump motor Motor M1 TO M2 M2 TO M3 M1 TO M3 M4 TO M5 800 ± 7% Dispenser valve solenoids Door lock solenoid 12 ± 7% NTC Thermistor 50K ± 2% 5.3 ± 7% 5.3 ± 7% 5.3 ± 7% 118 ± 7% mabe CONFIDENTIAL AND PROPRIETARY INFORMATION-NOT FOR PUBLIC DISCLOSURE. July 2006

• Energy Star GCRH410FWW, 74 REMOVING THE TUB ASSEMBLY (cont.) 11. Lift the cabinet off of the tub. 12. Turn the tub over and remove the (23) screws holding the two halves of the tub together. mabe CONFIDENTIAL AND PROPRIETARY INFORMATION-NOT FOR PUBLIC DISCLOSURE. July 2006

• Energy Star GCRH410FWW, 15 DIAGNOSTIC TEST (cont.) 10. Turn the program knob (9) clicks from the START position. The control will signal the last error code. See Troubleshooting Section, for details on properly identifying the error code on non-digital display models. Exiting Diagnostic Mode There are two options for exiting the diagnostic test mode and returning the washer to normal operation: a) Unplug the power cord, wait 5-8 seconds, then reconnect the power cord OR b) Turn the program knob clockwise 2 or 3 clicks after the

• Energy Star GCRH410FWW, 59 REMOVING THE DETERGENT DISPENSER OUTLET HOSE 1. Remove the top panel. 2. Release the overflow/vent tube and slide it back. 3. Loosen the (2) clamps, one on each end, and slide the hose off. Removing the siphon break hose 1. Remove the top panel. 2. Release the (2) clamps, one on each end, and slide the hose off. mabe CONFIDENTIAL AND PROPRIETARY INFORMATION-NOT FOR PUBLIC DISCLOSURE. July 2006

• Energy Star GCRH410FWW, 57 REMOVING THE DETERGENT CAVITY ASSEMBLY (cont.) 6. Remove the (2) screws holding the housing to the console panel. 7. Release the (2) tabs, one on each side, locking the housing to the console mounting panel. 8. Slide the housing back until the tabs of the center cross bar release and the housing drops down. 9. Disconnect the advanced rinsing technology hose. mabe CONFIDENTIAL AND PROPRIETARY INFORMATION-NOT FOR PUBLIC DISCLOSURE. July 2006

• Energy Star GCRH410FWW, 24 Zero. Replace the control board. 120 VAC. Remove the pump and check for blockage. If blocked, remove the restriction, if not, replace the pump. 2. Start the washer and check for 120 VAC at the drain pump. Restriction. Correct problem. No restriction. Go to step (2). 1. Check the drain hose for restrictions.Test 4: Defective. Replace the reed switch. Good. Replace the control board. 3. Open the console and check the reed switch. Magnet missing or defective. Replace the magnet. Magnet good. Go to step (3). 2.

• Energy Star GCRH410FWW, 77 SPIN BASKET VANES There are three plastic vanes mounted to the spin basket to aid in the washing action during the wash cycle. Each vane has (6) tabs that slide into (6) slots in the spin basket. Each vane is locked in place by (4) tabs pressed out of the spin basket. mabe CONFIDENTIAL AND PROPRIETARY INFORMATION-NOT FOR PUBLIC DISCLOSURE. July 2006

• 53 REMOVING THE OVERFLOW/VENT TUBE GROMMET (cont.) 4. Drop the rear of the tube down, slide the tube back and lift the tube out. mabe CONFIDENTIAL AND PROPRIETARY INFORMATION-NOT FOR PUBLIC DISCLOSURE. July 2006

• Energy Star GCRH410FWW, 75 REMOVING THE TUB ASSEMBLY (cont.) 13. Lift the front half of the tub off the assembly. CAUTION: Use caution in handling the spin basket. The outer surface is very sharp! 14. Reverse the procedure to reassemble using the illustration below to show the outer tub screw tightening sequence. 15. The seal between the (2) tub halves is placed in the groove of the rear half and can be lifted out. 16. To remove the spin basket, set the back half of the outer tub on it’s side, and reinstall the screw that secured the large pulley to the shaft. Tap the inner tub out with a rubber hammer. mabe CONFIDENTIAL AND PROPRIETARY INFORMATION-NOT FOR PUBLIC DISCLOSURE. Ju

• Energy Star GCRH410FWW, 13 DIAGNOSTIC TEST: The diagnostic test is performed by using the Program Knob. To START THE TEST: Turn the Program Knob to START position, Drain/Spin. Press Pause/Cancel to turn off LED's. Within 5 seconds, press and hold the Option and Pause Cancel buttons until LED's start sequentially chasing, then release buttons. 1. All the LED's will sequentially light. Pressing a button below a light cluster will light all the LED's in that cluster at one time to confirm functionality. 2. Turn the program knob (1) click clockwise from the START position. The hot water solenoid will activate and hot water should enter through the detergent compartment. 3. Turn th

• 8 CYCLE SELECTION (cont.) Sport This cycle is designed for small loads of lightweight, synthetic apparel worn for working out, running, swimming, cycling, tennis and similar activities when removal of light soil and perspiration are important. Items will tumble occasionally as they soak for 10 minutes. Reversing tumble wash action will continue for 6 minutes followed by 3 rinses and a

• Energy Star GCRH410FWW, 14 DIAGNOSTIC TEST (cont.) 5. Turn the program knob (4) clicks from the START position. The door lock solenoid will activate. 6. Turn the program knob (5) clicks from the START position. The door lock solenoid will deactivate and the loading door can be opened. 7. Turn the program knob (6) clicks from the START position. The washer will fill and tumble. 8. Turn the program knob (7) clicks from the START position. The washer will fill and spin (leakage test). 9. Turn the program knob (8) clicks from the START position. The drain pump and door lock solenoid will activate and the washer will operate in high spin. SAFETY WA

• Energy Star GCRH410FWW, 28 PRESSURE SWITCH The pressure switch, mounted to the right side panel under the top of the washer, controls the water level in the washer. The pressure switch is made up of a single pole double throw switch, but only contacts 1 and 2 are used. The contacts are controlled by a bellow inside a sealed chamber. The chamber is connected by a hose to the air bell located at the bottom of the washer attached to the drain boot. L1 is applied to the pressure switch, by the control. If the water level is below 1/2 inch from the bottom of the spin basket, contacts 1 to 2 of the pressure switch close applying power to one side of the (3) solenoids of the water valve assembly. The othe

• 68 REMOVING THE SPEED CONTROL BOARD ASSEMBLY (cont.) 6. Unplug the (2) plugs and the ground wire and remove the speed control assembly from the washer. 7. To remove the control board from the housing, release the latch on each end at the top and lift the back open. mabe CONFIDENTIAL AND PROPRIETARY INFORMATION-NOT FOR PUBLIC DISCLOSURE. July 2006

• Energy Star GCRH410FWW, 47 REMOVING THE BELLOWS (door boot) (cont.) 26. Place the slot over the tab and while holding the bellows in place with one hand, place the other hand inside the bellows and force the groove of the bellows over the lip of the tub with your thumb. 27. Work your way about one third way around the tub, then pull in on the inside flap of the bellows to seat the bellows into the lip of the tub. 28. Using your thumb, start on the other side of the top tab and force the bellows on in the other direction. Again, about one third of the way around, st

• Energy Star GCRH410FWW, 25 TEST (cont.) Yes. Go to step (3). No. Replace the control board. 2. Does water enter the washer continuously. No. Replace water valve assembly. Yes. Check wiring to valve assembly for shorts. If wiring is good, replace the control board. 3. Remove power from washer. Does the water stop coming in? Yes. Problem solved. No. Replace the control board. 4. Replace the pressure sensor switch. Did this correct the problem? Yes. Replace the control board. No. Replace the door switch assembly. Note: You may h

• Energy Star GCRH410FWW, 37 CONTROL PANEL 1. Remove the (2) screws, one on each end, holding the console to the top of the side panels. 2. Remove the (3) screws behind the detergent drawer panel. 3. Release the tab that is spread open by the left hand screw, as viewed from the front. mabe CONFIDENTIAL AND PROPRIETARY INFORMATION-NOT FOR PUBLIC DISCLOSURE. July 2006

• Energy Star GCRH410FWW, 50 REMOVING THE WATER INLET GROMMET 1. Remove the top panel and cut the thin wall joint section between the water inlet and the overflow/vent tube grommet . 2. Using a small common screw driver, release the (8) locking tabs around the water inlet tubes while pushing on the grommet rim from inside the washer. mabe CONFIDENTIAL AND PROPRIETARY INFORMATION-NOT FOR PUBLIC DISCLOSURE. July 2006

• 72 REMOVING THE TUB ASSEMBLY 1. Disconnect the washer from the hot and cold water hoses. 2. Remove the top panel, the console, the front and rear access panels and the front panel. 3. Disconnect the advance rinsing technology hose from the bellows, the detergent outlet and the siphon break hoses from the outer tub. 4. Remove the drain pump and disconnect the drain sump from t

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