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Champion 100158 Owner's Manual

Champion 100158 Manual Online:

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Champion 100158 User Manual
Champion 100158 User Guide
Champion 100158 Online Manual

Text of Champion 100158 User Guide:

  • 14 100158 ENGLISH OPERATION GFCI Your generator is equipped with two (2) Ground Fault Circuit Interrupter (GFCI) duplexes. In the event of a ground fault, a GFCI trips automatically to stop the flow of electricity and prevent serious injury. The green indicating light on the receptacle will also turn off. Press the reset button located on the front of the receptacle

  • Champion 100158, 26 100158 ENGLISH TROUBLESHOOTING For further technical support: Technical Service Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 [email protected] Problem Cause Solution Generator will not start No fuel Add fuel Faulty spark plug Replace spark plug Unit loaded during start up Remove load from unit Generator will not start; Generator starts but runs roughly Low oil level Fill crankcase to the proper level Place generator on a flat, level surface Choke in the wrong position Adjust choke Spark plug wire loose Attach wire to spark plug Generator shuts down during operation Ou

  • Champion 100158, 8 100158 ENGLISH ASSEMBLY This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your generator, call our help line at 1-877-338-0999. Please have your serial number and model number available. Remove the Generator from the Shipping Carton 1. Set the shipping carton on a solid, flat surface. 2. Remove everything from the carton except the generator. 3. Using the carrying handles of the unit, carefully remove the generator from the box. (two people lifting is recommended) 1. Place the generato

  • 11 ENGLISH 100158 OPERATION Economy Control Switch The Economy Control switch can be activated in order to minimize fuel consumption and noise while operating the unit during times of reduced electrical output, allowing the engine speed to idle during periods of non-use. The engine speed returns to normal when an electrical load is connected. When the economy switch is off

  • Champion 100158, 12 100158 ENGLISH OPERATION While charging a device do not place on the exhaust side of the generator. Extreme heat caused by exhaust can damage the device, and cause a potential fire hazard. WARNING 12V DC Outlet Cont’d. 12V DC Outlet – Battery Charging 1. Before connecting the battery charging cable to a battery that is installed in a vehicle, disconnect the vehicle battery ground cable from the negative (–) battery terminal. 2. Plug the battery charging cable into the 12V DC receptacle of the generator. 3. Connect the red (+) battery charger lead to the red (+) battery terminal. 4. Connect the black (–) battery charger lead to the black (–) battery terminal. 5.

  • Champion 100158, 7 ENGLISH 100158 Safety Label Locations These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Champion Power Equipment’s customer service department for possible replacement. CONTROLS AND FEATURES F C D E G A B F STOP / ALTO / ARRÊT NO OIL IN UNIT! / ¡NO TIENE ACEITE! / MANQUE D’HUILE DANS L’UNITÉ! REMOVE PANEL TO FILL OIL / QUITE EL PANEL PARA AGREGAR ACEITE RETIRER LE PANNEAU POUR REMPLIR D’HUIL

  • 15 ENGLISH 100158 MAINTENANCE AND STORAGE The owner/operator is responsible for all periodic maintenance. Complete all scheduled maintenance in a timely manner. Correct any issue before operating the generator. Tampering with the factory set governor will void your warranty. Engine Maintenance To prevent accidental starting, remove and ground spark plug wire before performing any service. Oil

  • Champion 100158, 20 100158 ENGLISH Parts List # Part Number Description Qty 1 1.9074.4.0516.1 Screw/Washer Assembly, M5 x 16, Black 4 2 2.08.052.1 Bolt, M6 x 16 10 3 83.200200.01.2 Cover, Left, Black 1 4 83.201600.03 Supporter, Left 1 5 1.5789.0612 Flange Bolt, M6 x 12 10 6 83.200701.02.2 Handle, Left, Black 1 7 1.9074.4.0512.1 Screw/Washer Assembly, M5 x 12, Black 11 8 83.200500.01.2 Cover, Top, Black 1 9 83.200502.01 Spillway, Fuel Tank 1 10 83.070100.01 Cap, Fuel Tank 1 11 2.06.016 Clamp, Ø8.7 x b8 3 12 83.070011.01 Pipe, Fuel 1 13 2.06.018 Clamp, Ø10.5 x b8 1 14 111.

  • EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this warranty Parts Description Fuel Metering System Fuel regulator, Carburetor and internal parts Air Induction System Air cleaner, Intake manifold Ignition System Spark plug and parts, Magneto ignition system Exhau

  • Champion 100158, WARRANTY* CHAMPION POWER EQUIPMENT 2 YEAR LIMITED WARRANTY Warranty Qualifications Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE’s retail locations as proof of purchase. Please submit your warranty registration and your proof of purchase within ten (10) days of the date of purchase. Repair/Replacement Warranty CPE warrants to the original purchaser that the mechanical and electrical components will be free of defects in material and workmanship for a period of two years (parts and labor) from the original date of purchase and 180 days (parts and labor) for

  • EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (for other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is d

  • Champion 100158, 3 ENGLISH 100158 SAFETY RULES Generator exhaust contains carbon monoxide, a colourless, odourless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately. Operate generator outdoors only in a well ventilated area. DO NOT operate the generator inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the generator compartment of a recreational vehicle. DO NOT allow exhaust fumes to enter a confined area through windows, doors, vents or other openings. DANGER CARBON MONOXIDE: using a generator indoors CAN KI

  • Champion 100158, 4 100158 ENGLISH SAFETY RULES Improper treatment or use of the generator can damage it, shorten its life and void your warranty. Use the generator only for intended uses. Operate only on level surfaces. DO NOT expose generator to excessive moisture, dust, or dirt. DO NOT allow any material to block the cooling slots. If connected devices overheat, turn them off and disconnect them from the generator. DO NOT use the generator if: – Electrical output is lost – Equipment sparks, smokes or emits flames – Equipment vibrates excessively CAUTION Operation of this equipment may create sp

  • Champion 100158, 18 100158 ENGLISH SPECIFICATIONS Oil Use 10W-30 automotive oil. Oil capacity is up to 0.6 L (0.6 qt.). DO NOT OVERFILL Please reference the following chart for recommended oil types for use in the generator. Fuel Fuel capacity is 1.6 gal. (6 L). Use regular unleaded gasoline with a minimum octane rating of 85 and an ethanol content of less than 10% by volume. Maintenance Valve Clearance – Intake: 0.06 - 0.12 mm (0.002 - 0.005 in.) – Exhaust: 0.08 - 0.14 mm (0.003 - 0.006 in.) Note: Tech bulletin regarding the valve adjustment procedure is on

  • Champion 100158, 19 ENGLISH 100158 Parts Diagram SPECIFICATIONS 1 1 3 4 5 2 8 9 10 15 16 17 18 11 12 14 19 20 22 23 24 34 35 36 37 38 39 40 25 26 27 33 31 41 42 44 45 46 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 71 70 73 74 75 77 78 81 82 83 84 85 86 87 88 89 90 91 92 93 6 7 95 96 97 98 99 100 101 106 107 108 109 72 76 110 111 13 105 47 2 2 2 15 5 5 7 7 11 31 44 44 45 71 102 103 104 37 43 37 21 94 32 143 71 79 80 144 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 28 29 30 30 30 30 29 145

  • Champion 100158, 9 ENGLISH 100158 ASSEMBLY Grounding Your generator must be properly connected to an appropriate ground to help prevent electric shock. A ground terminal connected to the frame of the generator has been provided on the power panel. For remote grounding, connect of a length of heavy gauge (12 AWG minimum) copper wire between the generator ground terminal and a copper rod driven into the ground. We strongly recommend that you consult with a qualified electrician to ensure compliance with local electrical codes. Failure to properly ground the generator can result in electric shock. WARNING Add Fu

  • Champion 100158, 13 ENGLISH 100158 OPERATION Operation at High Altitude The density of air at high altitude is lower than at sea level. Engine power is reduced as the air mass and air- fuel ratio decrease. Engine power and generator output will be reduced approximately 3½% for every 1000 feet of elevation above sea level. This is a natural trend and cannot be changed by adjusting the engine. At high altitudes increased exhaust emissions can also result due to the increased enrichment of the air fuel ratio. Other high altitude issues can include hard starting, increased fuel consumpti

  • Champion 100158, FCC Statement 1. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference. (2) This device must accept any interference received, including interference that may cause undesired operation. 2. Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These

  • Champion 100158, 25 ENGLISH 100158 SPECIFICATIONS Wiring Diagram DC COIL DC DIODE _ + DC12V CIRCUIT BREAKER 8A Y CONTROL UNIT PORTFIRE ECO.SW EARTH TERMINAL OIL LEVEL SW STEPPING MOTOR SPARKING PLUG STOP.SW L W G B Y R YELLOW BLACK BLUE GREEN RED WHITE Br WHITE BLUE GREEN YELLOW WHITE GREEN BROWN BLACK WHITE B/W W/L G/Y W/G GENERATOR ENGINE G RECEPTACLE AC COIL SUB COIL W B/W O O B/W C W Y O Y L C B G G R R R Y Y R W B L TCI UNIT R R B G/Y G/Y G/Y C CARNATION A AMETHYST O ORANGE OUTPUT PANEL 120V TT-30R R W R R R W G/Y B B G B O O W/L C C C CIRCUIT BREAKER 20A C CIRCUIT BREAKER 30A R PARALLEL TERMINAL R Red Bl

  • Champion 100158, 6 100158 ENGLISH Power Panel (1) Fuel Valve Knob (2) Choke (3) Economy Control Switch (4) Ground Terminal – Consult an electrician for local grounding regulations. (5) 12V DC Outlet* (6) Circuit Breaker (Push-button) – Protects the generator against electrical overload. (7) Parallel Outlets – used for parallel operation. (8) 120 Volt AC, 20 Amp Duplex (GFCI 5-20R) – May be used to supply electrical power for the operation of 120 Volt AC, 20 Amp, single phase 60 Hz electrical loads. (9) 120 Volt AC, 30 Amp Receptacle (NEMA TT-30R) – May be used to supply electrical power for the operation of 120 Volt AC, 30 Amp, single phase 60 Hz electrical load

  • Champion 100158, 2 100158 ENGLISH This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death. MANUAL CONVENTIONS CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. CAUTION CAUTION used without the safety alert symbol indicates a pote

  • Champion 100158, 12039 Smith Ave. Santa Fe Springs CA 90670 USA 1-877-338-0999 www.championpowerequipment.com PORTABLE INVERTER GENERATOR SAVE THESE INSTRUCTIONS Important safety instructions are included in this manual. MADE IN CHINA REV 100158-20160513 3100 Peak watts / 2800 Running watts OWNER’S MANUAL 100158 MODEL NUMBER

  • Champion 100158, 17 ENGLISH 100158 MAINTENANCE AND STORAGE Storage The generator should be started at least once every 14 days and allowed to run for at least 20 minutes. For longer term storage, please follow these guidelines. Generator Storage 1. Add a properly formulated fuel stabilizer to the tank. 2. Be sure all appliances are disconnected from the generator. 3. Run the generator for a few minutes so the treated fuel cycles through the fuel system and carburetor. 4. Turn the fuel valve to the “Off” position. 5. Let the generator run until fuel starvation has stopped the engine. This usually takes a few minutes. 6. Turn engine switch to the “Off” position. 7. The genera

  • Champion 100158, 10 100158 ENGLISH OPERATION Generator Location NEVER operate the generator inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the generator compartment of a recreational vehicle. Please consult your local authority. In some areas, generators must be registered with the local utility. Generators used at construction sites may be subject to additional rules and regulations. Generators should be on a flat, level surface at all times (even while not in operation). Generators must have at least 5 ft. (1.5 m) of clearance from all combustible material. In addition to clearance from all combustible mater

  • Champion 100158, 24 100158 ENGLISH Engine Parts List # Part Number Description Qty 1 1.5789.0835 Flange Bolt, M8 x 35 6 2 2.11.014 Oil Seal 2 3 83.030007.01 Cover, Crankcase 1 4 83.127000.01 Oil Level Sensor 1 5 1.5789.0612 Flange Bolt, M6 x 12 11 6 83.030010.01 Plate, Coil 1 7 83.120100.01 Flywheel 1 8 83.080001.01 Cooling Fan 1 9 83.060001.01 Pulley, Starter 1 10 2.02.006 Flange Nut, M14 x 1.5 1 11 83.080100.01.2 Fan Cover 1 12 45.060008.00 Screw, Ratchet Guide 1 13 45.060007.00 Ratchet Guide 1 14 45.060009.00 Spring, Ratchet Guide 1 15 45.060002.00 Starter Ratchet, Iron 2 16

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