Clima-Flex CLIV SERIES Installation Manual
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Clima-Flex CLIV SERIES, REV. FEBRUARY 19th 2014 CLIMA-FLEX S.A. DE C.V. 1. GENERAL DESCRIPTION GENERAL DESCRIPTION CLIMAFLEX chiller units are built with control and design in mind, assembled with technically specialized control software. Some of our features are in house production of all piping and wiring, scroll type compressors, new generation evaporators, air cooled condensers, optional hydraulic components, and several safety and security protections. Our units are ecofriendly and operate with R-410A refrigerant. ELECTRIC
Clima-Flex CLIV SERIES, REV. FEBRUARY 19th 2014 CLIMA-FLEX S.A. DE C.V. 1.1 ADVANTAGES OF CLIV SERIES CHILLER UNITS NEW CLIV MODELS EFFICIENCY CLIMAFLEX water chillers are designed to comply with all requirements on all commercial projects. Air cooled CLIV-CLIMAFLEX units may be applied in many ways; the units can be installed as stand alone or in any number combination to get the exact required capacity for the project demands. The operation allows modulating in accordance with the building thermal load variations, and achieving the desired
REV. FEBRUARY 19th 2014 CLIMA-FLEX S.A. DE C.V. 2. NOMENCLATURE CLIV ACC 60,000 A 3 S 1 2 3 4 5 6 1 SERIE CLIV Air cooled bank type module 2 TYPE ACC Air Cooled Cooling Only ACH Air Cooled heat-pump 3 NOMINAL CAPACITY 036 36,000 BTU/HR 060 60,000 BTU/HR 4 FAN A Axial 5 VOLTAG
Clima-Flex CLIV SERIES, REV. FEBRUARY 19th 2014 CLIMA-FLEX S.A. DE C.V. 3. CLIV UNITS MODEL CLIV-ACC-036- A3S-1/2 CLIV-ACC-061- A3S-1/2 CLIV-ACH-036- A3S-1/2 CLIV-ACH-061- A3S-1/2 COMPRESSOR Type Scroll Scroll Scroll Scroll Refrigerant R-410A R-410A R-410A R-410A Capacity (Tons) 3.0 5.0 3.0 5.0 Capacity(BTU / hr) 36,000 60,000 36,000 60,000 Current (AMP) 7.50 11.40 7.50 11.40 Power(KW) 2.32 3.71 3.32 3.71 FANS Fan Quantity 1 1 1 1 Fan Type Axial Axial Axia
Clima-Flex CLIV SERIES, REV. FEBRUARY 19th 2014 CLIMA-FLEX S.A. DE C.V. 4. ELECTRICAL DATA MODEL CLIV 230VAC/60 HZ/3PHASE Unit Model VOLT PH HZ GAUGE THW 75 °C ELECTRICAL PROTECTION (MCA1) MOP MCA COMPRESSOR FAN MIN MAX LRA OPERATING AMPERAGE (1) RLA ** CANT. RLA HP CLIV-ACC-036-A3S 220 3 60 8 20 13 19.70 12.90 73 7.50 12.9 1 2.77 1 1/4 CLIV-ACC-061-A3S 220 3 60 8 29 18 28.50 17.80 110 11.40 18.4 1 2.77 1 1/4
Clima-Flex CLIV SERIES, REV. FEBRUARY 19th 2014 CLIMA-FLEX S.A. DE C.V. 7. Performance Ambient Temperature 45° F Output water temperature 85° F / 29.5° C 90° F / 32.2° C 95° F / 35° C 100° F / 37.7° C 105° F / 40.5° C MODEL (BTU/HR) KW EER (BTU/HR) KW EER (BTU/HR) KW EER (BTU/HR) KW EER (BTU/HR) KW EER CLIV-ACC-036-A3S 33,000 2.99 11.04 31,900 3.12 10.22 30,800 3.27 9.42 29,600 3.42 8.65 28,400 3.59 7.91 CLIV-ACC-061-A3S
Clima-Flex CLIV SERIES, REV. FEBRUARY 19th 2014 CLIMA-FLEX S.A. DE C.V. 8. INSTALATION and STARTUP 8.1 INSTALATION /!\ WARNING /!\ To keep warranty this unit must be installed by trained personnel with expertise on water chillers installation. Some of the voltages on the unit may be dangerous, before servicing it is recommended to totally de-energize the unit. LOCATION CLIV Units are designed to be installed in interiors. It is necessary that the unit has air venting, and a free air intake (see Fig 1) to allow for good air circulation and allow access for maintenance. For fully functioning, CLIV units only require the connection with
Clima-Flex CLIV SERIES, REV. FEBRUARY 19th 2014 CLIMA-FLEX S.A. DE C.V. 1.1. INSTALATION The following items must be checked before the unit´s startup. UNIT MODEL: SERIAL NUMBER: /!\ WARNING /!\ The following procedures are to be considered by the installer; their personnel must be qualified, and certified to perform installation in order to comply all specifications and good practices to assure the correct unit´s operation. 1.- PHYSICAL INSPECTION (BEFORE ELECTRICAL CONECTION) Check unit for possible transportation or handling damage. Visual check for ref
Clima-Flex CLIV SERIES, REV. FEBRUARY 19th 2014 CLIMA-FLEX S.A. DE C.V. 1.2. PREVIOUS TO STARTUP CHECKLIST The following items must be checked, and written on a report, before unit´s startup. UNIT MODEL: UNIT SERIAL NÚMBER: /!\ WARNING /!\ The following procedures are to be considered by the installer; their personnel must be qualified, and certified to perform installation in order to comply all specifications and good practices to assure the correct unit´s operation. 1.- PHYSICA
Clima-Flex CLIV SERIES, REV. FEBRUARY 19th 2014 CLIMA-FLEX S.A. DE C.V. 1.2.1. ELECTRICAL SUPPLY INSPECTION The electrical pipes are nipple NPT threaded conduit (1” inch diameter on all models) the units require 3 phase grounded electrical power. Verify that the thermo-magnetic switch is of correct capacity for the unit. Check that all electrical connections are tight. Check for false contacts on ground, and all wiring. Check internal connections for control and power. Measure voltage on all lines, and ground, neutral, and TF line. Check for overload protection on motors to be in position to design requir
Clima-Flex CLIV SERIES, REV. FEBRUARY 19th 2014 CLIMA-FLEX S.A. DE C.V. 1.2.2. CONTROL PANEL INSPECTION Check the control panel to ensure that it is free of foreign objects. Energize the unit with 3 phase electrical power. Phase unbalance must less than 2% of average. Cycle each fan to assure rotation is correct Cycle water pump (if applicable) to ensure that it is correctly energized. /!\ WARNING /!\ CLIV units are equipped with scroll compressors which must rotate freely or mayor damage to the compressor may happen. Check rotation previously to start. 1.3. STARTUP
Clima-Flex CLIV SERIES, REV. FEBRUARY 19th 2014 CLIMA-FLEX S.A. DE C.V. 3. COMPRESSORS Set the APG1 switch, 24V (Fig. 2) to the ON position afterwards set the APG2 switch also to the ON position, this will enable the compressors start cycle. Note: The APG4 switch (Fig. 3) selects the unit´s operating mode, whether is it cooling only or heat pump. If you wish to operate the unit as heat pump turn this switch to ON. Fig. 2CoolingOnlyMode Compressor 24V Reset
Clima-Flex CLIV SERIES, REV. FEBRUARY 19th 2014 CLIMA-FLEX S.A. DE C.V. 1. NOMECLATURE Fig. 1 No1=On / Off; COMPRESSOR AND FAN FIRST STAGE No3=On / OFF Pump No4=On / Off SECOND STAGE B1=Return Sensor B2=Supply Sensor B3=Freezing Sensor ID1=Motor Saver ID2=Flow Sensor ID3=High pressure Sensor ID4=Low pressure Sensor ID5=ON/OFF Remote
REV. FEBRUARY 19th 2014 CLIMA-FLEX S.A. DE C.V. 2. DISPLAY This display has three figures, with a comma decimal between -99.9 and 99.9 outside this measurement range the value will be shown without the decimal (but even if not displayed, inner control will take all values with one decimal). On normal operation the displa
Clima-Flex CLIV SERIES, REV. FEBRUARY 19th 2014 CLIMA-FLEX S.A. DE C.V. 3. ALARMS Fig. 3 HP1= High Pressure Alarm The unit is operating on high pressure. As the pressure reduces the alarm will reset automatically. LP1=Low Pressure Alarm The unit is operating on low pressure as the pressure rises the alarm will reset automatically. TP= General Thermal switch. Phase Alarm, with voltage problems, Motor Saver sends a signal to open the switch it will automatically reset once the problem is corrected
REV. FEBRUARY 19th 2014 CLIMA-FLEX S.A. DE C.V. FL=Flow Alarm Flow Alarm is tripped when low flow is detected, to reset the alarm and correct the problem: reset the controller unit (turn the unit Off and On). A1=Freezing Alarm The temperature sensor B3 Sensor (freezing) is below the programmed value. The alarm will reset once the temperature value rises.
REV. FEBRUARY 19th 2014 CLIMA-FLEX S.A. DE C.V. 1. MAINTENANCE 1.1 HYDRAULIC MAINTENANCE Hydraulic filters cleaning. Visual Inspection of all pipes for leak detection. Replenish Water on hydraulic circuit. 1.2 ELECTRICAL MAINTENANCE Check all electrical connections, power, and control panels. Physical inspection of all relays
Clima-Flex CLIV SERIES, Clima-Flex, S.A. de C.V. Av. Central #285 Parque Industrial Logistico / Delegacion La Pila / San Luis Potosí, México / ZIP Code 78422 Phone +52 (444) 161-5043 Facebook/clima-ex @climaexMexico www.clima-ex.com Standard Characteristics Limited Warranty for Clima-Flex units. • 1 year warranty for funcional equipment parts. • 2 years warranty for compressor. Notes 1. EER and IPLV mentioned in the tables above are applied with non-ducted indoor units. Values are based on AHRI Standar 550 / 590 and are subject to change without previous notice. Performance data can b
Clima-Flex CLIV SERIES, Clima-Flex, S.A. de C.V. Av. Central #285 Parque Industrial Logistico / Delegacion La Pila / San Luis Potosí, México / ZIP Code 78422 Phone +52 (444) 161-5043 Facebook/clima-ex @climaexMexico www.clima-ex.com CLIV SERIES CLIV-ACH-061-A3S HEAT PUMP Mini Chiller Air Cooled Axial Fan
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