Alpha Alpha Twin Pipe Flue Systems Installation Instructions Manual
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Installation Instructions These instructions must be read in conjunction with the Installation instructions supplied with the boiler. Only flue components supplied by Alpha may be used with Alpha boilers, failure to comply will invalidate the boiler's warranty and CE approval, and may be unsafe. Suitable for use with the Alpha CB 24/28, C and SY range of g
Alpha Alpha Twin Pipe Flue Systems, 2 Twin Pipe Flue Systems 1 COMPONENTS AVAILABLE TO ORDER 1. The flue system must be installed in accordance with BS 5440:1. 2. The boiler must be installed in accordance with the Installation and Servicing instructions supplied with the boiler. 3. The maximum equivalent flue lengths are as given below. (Refer to illustrations in section 3). Alpha Boiler Horizontal Flue Vertical Flue (Inc. Terminal) CB/SY range 10 m 7 m Note: Ensure the flue length does not exceed the equivalent shown in the table abov
Alpha Alpha Twin Pipe Flue Systems, 3 Twin Pipe Flue Systems 3 FLUE OPTIONS 3.1 HORIZONTAL FLUE OPTIONS - Lmax = 10 m L = Equivalent length of flue or air duct (a 90° bend is equivalent to 1.0 m of flue length and a 45° bend is equivalent to 0.5 m of flue length). Note: No more than four bends (90° or 45°) must be used on the flue exhaust or air inlet duct. A = Total length of flue/air ducting required. Fig. 1 Fig. 2
Alpha Alpha Twin Pipe Flue Systems, 4 Twin Pipe Flue Systems 3.2 VERTICAL FLUE OPTION - Flat or pitched roof The vertical flue terminal is equivalent to 1 m of flue length. Note: A 90° bend must not be used with a vertical flue. No more than four bends (90° or 45°) must be used on the flue exhaust or air inlet duct. Fig. 4 3.3 VERTICAL FLUE OPTION - Ridge tile Fig. 3
5 Twin Pipe Flue Systems 4 INSTALLATION 4.1 INSTALL THE BOILER Mount the boiler on the wall and connect the pipework as described in the Installation and Servicing instructions supplied with the boiler. 4.2 CONVERT THE BOILER (see Fig. 5) Modify the top of the boiler to enable a 2-pipe flue system to be connected using conversion kit 6.1000368 as follows:- 1. Place the flue duct adaptor in pos
Alpha Alpha Twin Pipe Flue Systems, 6 Twin Pipe Flue Systems 4.3 ASSEMBLE THE FLUE DUCTS Particular site conditions will dictate the sequence in which the flue is assembled. However, start assembling the flue system at the boiler noting the following:- 1. Cut 85 mm holes for plain flue/air ducts. Cut 100 mm holes for flue/air ducts with connection sockets. Note: All parts of the flue duct must be at least 25 mm from combustible material. 2. Depending on the type of socket, sockets take a full engagement of either 50 mm or 40 mm. Always fully engage flue/air ducts into the socket. 3. Cut only plain ends of the duct and always deburr. 4 When assembled it must not be possible to disengage any part of the flue
Alpha Alpha Twin Pipe Flue Systems, 7 Twin Pipe Flue Systems HORIZONTAL TERMINAL POSITIONING Separated flue duct terminal Separated air duct terminal Flue and air ducts located together on the same wall Fig. 10 Fig. 8 Fig. 9 2. Vertical terminal (see Fig. 3) i) Refer to Fig. 3 for positioning of the vertical terminal in the roof. Note: Under no circumstances must the terminal be shortened in length. ii) To enable direct connection of the flue and air ducts to the terminal the duct centres must be 120 mm apart. iii) At the required position cut a hole
Alpha Alpha Twin Pipe Flue Systems, FLUE TERMINAL LOCATION The flue terminal must be exposed to the external air and the position must allow the free passage of air across it at all times. In certain weather conditions the terminal may emit a plume of steam. Avoid positioning the terminal where this may cause a nuisance. If the terminal is fitted within 850 mm of a plastic or painted gutter or 450 mm of painted eaves or 300 mm of a plastic car port roof or drain/soil pipe, an aluminium shield at least 1 m long should be fitted to the underside of the gutter, roof or painted surface. If the ter
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