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Toshiba RAS-B10EKVP-E Service Manual

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Toshiba RAS-B10EKVP-E User Manual
Toshiba RAS-B10EKVP-E User Guide
Toshiba RAS-B10EKVP-E Online Manual

Text of Toshiba RAS-B10EKVP-E User Guide:

  • Toshiba RAS-B10EKVP-E, – 46 – All indicators, except for the clock time indicator, are displayed by pressing the button. a Transmission mark b Mode indicator Indicates the current operation mode. (AUTO: Automatic control, A: Auto changeover control, : COOL, : DRY, :HEAT) c Temperature indicator Indicates the temperature setting (17˚C to 30˚C). d PURE indicator Shows that the electrical air purifying operation is in progress. e FAN speed indicator Indicates the selected fan speed. AUTO or one of five fan speed levels (LOW , LOW+ , MED , MED+ , HIGH ) can be shown. Indicates AUTO when the operating mode is either AUTO or : DRY. f TIMER and clock time indicator The time setting for time

  • Toshiba RAS-B10EKVP-E, Appendix Appendix-2 No. RemarksSpecifications/VendorQ’tyPart name NOTE: The parts on the above table are recommended parts. 13 14 15 16 17 Power cord Thermostat fixing plate PVC tube Shield tube Bundling tie 1 1 1 1 1 2-cores x 0.75mm² or more, H05RN-F Material: SGCC-Z08, Board thickness: 0.8t Inside diameter Ø8 x outside diameter Ø11 x 70 mm Inside diameter Ø18 x outside diameter Ø26 x 70 mm Material: Polyethylene foam Bundling tie for securing the wires Material: 6/6 nylon Procured locally Procured locally (Drawing attached) Procured locally Procured locally Procured locally Usage It is used for

  • – 78 –    Diagnosis/Process flowchart Item Check Operation Contents Check winding resistance between phases of compres- sor, and resistance between outdoor frames by using a tester. • Is not grounded. • Is not short-circuited between windings. • Winding is not opened. Remove connector CN300 of the outdoor fan motor, turn on the power supply breaker, and perform

  • Toshiba RAS-B10EKVP-E, – 21 – 7-2. Operation Data <Cooling> <Heating> NOTES : (1) Measure surface temperature of heat exchanger pipe around center of heat exchanger path U bent. (Thermistor themometer) (2) Connecting piping condition : 7.5 m Temperature condition (°C) Indoor Outdoor 27/19 35/– Heat exchanger pipe temp. T1 (°C) T2 (°C) 13 to 15 42 to 44 11 to 14 42 to 45 8 to 11 43 to 47 Model name RAS- B10EKVP-E B13EKVP-E B16EKVP-E Standard pressure P (MPa) 0.9 to 1.1 0.8 to 1.0 0.7 to 0.9 Indoor fan mode High High High Outdoor fan mode High High High Compres

  • Toshiba RAS-B10EKVP-E, – 5 – 2. SPECIFICATIONS 2-1. Specifications RAS-B10EKVP-E/RAS-10EAVP-E, RAS-B13EKVP-E/RAS-13EAVP-E, RAS-B16EKVP-E/RAS-16EAVP-E • The specifications may be subject to change without notice for purpose of improvement. Indoor RAS-B10EKVP-E RAS-B13EKVP-E RAS-B16EKVP-E Unit model Outdoor RAS-10EAVP-E RAS-13EAVP-E RAS-16EAVP-E Cooling capacity (kW) 2.5 3.5 4.5 Cooling capacity range (kW) 0.5–3.5 0.6–4.5 0.8-5.0 Heating capacity (kW) 3.2 4.2 5.5 Heating capacity range (kW) 0.6–5.8 0.6–6.6 0.8-7.8 Power supply 1Ph/50Hz/220–240 V, 1Ph/60Hz/220 V Operation mode Cooling Heating Cooling Heating Cooling Heating Running current (A) 0.15 0.15 0

  • Toshiba RAS-B10EKVP-E, – 85 – No. RemarksProceduresPart name Pull here Push here Push here Pull here Press with your thumb Pull here Holder Protrusion Electric dust collector Holder Protrusion Electric dust collector 4 )Push “ ” part under the front panel and remove hooks of the front panel from the installation plate. Push Front panel Installation plate 5) Remove the front panel fixing screws (2 pcs.). 6) Push the electric parts box with the right thumb while pulling the both sides of the front panel toward you. <How to assemble the front panel> 1) Push three center positions and two lower center positions of the

  • Toshiba RAS-B10EKVP-E, – 33 – Item 7. Quick heating control Operation flow and applicable data, etc. This function quickens the starting of heating operation when indoor/outdoor temperature is low. (Available only in heating operation) When indoor temperature is low, this function stores the heat by heating winding depended on the outdoor tem- perature and then it enables the hot air blowing out quickly. Description When the following conditions are satisfied, winding is heated by output varied by the outdoor heat ex- changer temperature. Condition 1 : The previous operation was heating. Condition 2 : 2 hours passed after oper

  • Toshiba RAS-B10EKVP-E, – 93 – No. ! 12-2. Microcomputer <P.C. board layout> Part name Common procedure Procedure 1) Turn the power supply off to stop the operation of air-conditioner. 2) Remove the front panel. • Remove the 2 fixing screws. 3) Remove the electrical part base. Remarks Replace terminal block, microcomputer assembly and the P.C. board assembly. R05 L01 C01 CN23 FUSE R04 R01 CN10 J04 IC03C20IC01 T01 C03 DB01 Ilmalämpöpumppujen myynti, huolto ja asennus: Jäähdytinpalvelu RefGroup Oy. Lue lisää nettisivuiltamme: www.ilmalämpöpumput.com

  • Toshiba RAS-B10EKVP-E, – 104 – 13. EXPLODED VIEWS AND PARTS LIST 13-1. Indoor Unit (1) 233 232 239 207 218 212 230 223 219 210 211 215 209 217 234 240 238 214 226 225 213 216 247 235 236 201 203 221 222 224 246 227 228 245 204 205 202 206 229 Location No. Part Description 201 43005611 PANEL ASS’Y, FRONT 202 43005610 GRILLE, AIR INLET 203 4301V052 PLATE, FIX 204 43080512 FILTER, AIR 205 43080521 FILTER, AIR 206 43009675 LOUVER, HORIZONTAL 207 43009649 LOUVER, VERTICAL 209 4302C060 MOTOR, FAN 210 4302C029 MOTOR, LOUVER 211 4306A024 CORD, MOTOR, LOUVER 212 43039363 BAND, MOT

  • Toshiba RAS-B10EKVP-E, – 16 – 4-2. Outdoor Unit RAS-10EAVP-E, RAS-13EAVP-E, RAS-16EAVP-E Ilmalämpöpumppujen myynti, huolto ja asennus: Jäähdytinpalvelu RefGroup Oy. Lue lisää nettisivuiltamme: www.ilmalämpöpumput.com

  • Toshiba RAS-B10EKVP-E, – 22 – 8. CONTROL BLOCK DIAGRAM 8-1. Indoor Unit RAS-B10EKVP-E, RAS-B13EKVP-E, RAS-B16EKVP-E M.C.U Indoor Unit Control Unit From Outdoor Unit 220-240V/50Hz 220V/60Hz Serial Signal Communication (Operation Command and Information) Serial Signal Transmitter/Receiver Micro Switch Converter (D.C circuit) Noise Filter Indoor Fan Motor Air purifier unit Louver Motor Louver Motor Drive Control Indoor Fan Motor Control Initializing Circuit Clock Frequency Oscillator Circuit Power Supply Circuit Infrared Rays, 36.7kHz Remote Controller Operation (START/STOP) Thermo. Setting Fan Speed Selection ON TIMER Setting OFF TIMER Setting Louv

  • Toshiba RAS-B10EKVP-E, – 45 – a Infrared signal transmitter Transmits signals to the indoor unit. b button Press the button to start operation. (A receiving beep is heard.) Press the button again to stop operation. (A receiving beep is heard.) If no receiving sound is heard from the indoor unit, press the button twice. c Mode select button (MODE) Press this button to select a mode. Each time you press the button, the modes cycle in order from A: Auto changeover control, : COOL, : DRY, : HEAT and back to A. (A receiving beep is heard.) d Temperature button ( ) .. The temperature setting is increased to 30˚C. ... The temperature setting is reduced to 17˚C. (A receiving b

  • Toshiba RAS-B10EKVP-E, – 19 – NOTE : • The maximum pipe length of this air conditioner is 25 m. When the pipe length exceeds 15m, the additional charging of refrigerant, 20g per 1m for the part of pipe exceeded 15m is required. (Max. 200g) 7. REFRIGERANT CYCLE DIAGRAM 7-1. Refrigerant Cycle Diagram RAS-B10EKVP-E/RAS-10EAVP-E Deoxidized copper pipe Outer dia. : 9.52mm Thickness : 0.8mm NOTE : Gas leak check position Refrigerant flow (Cooling) Refrigerant flow (Heating) INDOOR UNIT T1 TO Temp. measurement TC TA Indoor heat exchanger Cross flow fan Deoxidized copper pipe Outer dia. : 6.35mm Thickness : 0.8mm Sectional shape of heat insulator Allowabl

  • Toshiba RAS-B10EKVP-E, – 58 – Flaring 1. Cut the pipe with a pipe cutter. 2. Insert a flare nut into the pipe, and flare the pipe. • Projection margin in flaring: A (Unit: mm) 3. Flaring size : B (Unit : mm) • In case of flaring for R410A with the conventional flare tool, pull it out approx. 0.5 mm more than that of R22 to adjust to the specified flare size. The copper pipe gauge is useful for adjusting projection margin size. Tighten the connection Align the centers of the connecting pipes and tighten the flare nut as

  • Toshiba RAS-B10EKVP-E, – 11 – 3-3. Tools 3-3-1. Required Tools The service port diameter of packed valve of the outdoor unit in the air conditioner using R410A is changed to prevent mixing of other refrigerant. To reinforce the pressure-resisting strength, flare processing dimensions and opposite side dimension of flare nut (For Ø12.7 copper pipe) of the refrigerant piping are lengthened. The used refrigerating oil is changed, and mixing of oil may cause a trouble such as generation of sludge, clogging of capillary, etc. Accordingly, the tools to be used are

  • – 92 – No. RemarksProceduresPart name <Caution at reassembling> a) At assembling work of the bearing base, check that the drain pipe is surely incorporated in the back body. (Otherwise, water leak is caused.) Drain pipe b) To incorporate the fan motor, remove the fan motor rubber (at shaft core side), incorporate the motor into the position in the following figure,

  • Toshiba RAS-B10EKVP-E, – 55 – In case of right or left piping • After making slits on the front panel with a knife or similar tool, cut them out with a pair of nippers or an equivalent tool. In case of bottom right or bottom left piping • After making slits on the front panel with a knife or similar tool, cut them out with a pair of nippers or an equivalent tool. Left-hand connection with piping Bend the connecting pipes so that they are positioned within 43 mm above the wall surface. If the connecting pipes are positioned more than 43 mm above the wall surface, the indoor unit may be unstable. When bending the connecting pipe, make sure to use a spring bender to avoid crushing the pipe. Refer to

  • – 98 – No. RemarksProceduresPart name 1. Side cabinet (right) 1) Perform step 1 in ! and all the steps in ". 2) Remove the fixing screw (ST1TØ4 x 8 ll ll l 5 pcs.) used for securing the side cabinet to the bottom plate and valve fixing panel. 2. Side cabinet (left) 1) Perform step 1 in !. 2) Remove the fixing screw (ST1TØ4 x 8 ll ll l 1 pcs.) used to secure the side cabinet (left)

  • Toshiba RAS-B10EKVP-E, – 17 – MAIN P.C. BOARD (MCC-5020) HEAT EXCHANGER SENSOR (TC) CN07 (WHI) CN13 (WHI) CN100 (WHI) CN08 (WHI) MCC-899 Wireless Unit Assembly POWER SUPPLY CIRCUIT 21 43 BLK 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 BLU BLK BLU BLU BLU BLU BLU BLU BLU 10 10 9 8 7 6 5 4 3 2 1 9 8 7 6 5 4 3 2 1 CN01 (BLU) CN10 (WHI) 1 2 1 2 THERMO SENSOR (TA) BLK BLK BLK CN03 (WHI) 1 2 1 2 WHI 1 2 3 4 5 1 2 3 4 5 1 2 1 2 1 2 3 4 5 1 2 3 4 5 LOUVER MOTOR FAN MOTOR INDOOR TERMINAL BLOCK DC MOTOR WHI YEL YEL YEL YEL FUSE F01 1 3 4 5 1 3 4 5 RED BLK WHI YEL 66 BLU DC5V DC12V DB01 CN21 CN23 CN34 CN22 AC 250V BLK WHI 21 3 1 3 RED GRN & YEL T3.15A Heat ex

  • Toshiba RAS-B10EKVP-E, – 34 – Item 9. Louver control 1) Louver position Operation flow and applicable data, etc. This function controls the air direction of the indoor unit. • The position is automatically controlled according to the operation mode (COOL/HEAT). • The set louver position is stored in memory by the microcomputer, and the louver returns to the stored position when the next opera- tion is performed. (Cooling/heating memory position) The angle of the louver is indicated as the horizontal angle is 0°. When the louver closes fully, it directs approx. 49° upward. 1) Louver position in cooling operation Description • Swing operation is performed in width 35° with the stop posi

  • – 6 – 2-2. Operation Characteristic Curve <Cooling> <Heating> * Capacity ratio : 100% = 2.5 kW (RAS-B10EKVP-E) * Capacity ratio : 100% = 4.5 kW (RAS-B16EKVP-E) * Capacity ratio : 100% = 3.5 kW (RAS-B13EKVP-E) 100 110 90 80 70 60 50 32 34 36 38 40 4233 35 37 39 41 43 44 45 46 Outdoor temp. (˚C) Capacity ratio (%) 120 100 80 60 40 20 0 –15 –10 �

  • – 42 – Item Description 17. Select switch on remote controller 1. Purpose This operation is to operate only one indoor unit using one remote controller. 2. Description When operating one indoor unit in a situation where two indoor units have been installed in the same room or nearby rooms, this opera- tion prevents the remote controller signal from being received simult

  • Toshiba RAS-B10EKVP-E, – 94 – Upper cabinet Water proof cover Valve cover 12-3. Outdoor Unit 1. Detachment NOTE : Wear gloves for this job. Otherwise, you may injure your hands on the parts, etc. 1) Stop operation of the air conditioner, and turn off the main switch of the breaker for air condi- tioner. 2) Remove the valve cover. (ST1TØ4 x 8 ll ll l 1 pc.) • After removing screw, remove the valve cover pulling it downward. 3) Remove wiring cover (ST1TØ4 x 8 ll ll l 2 pcs.), and then remove connecting cable. 4) Remove the upper cabinet. (ST1TØ4 x 8 ll ll l 5 pcs.) • After removing screws, remove the upper ca

  • Toshiba RAS-B10EKVP-E, Appendix Appendix-6 No. Photo / Explanatory diagram Procedure 2 Cord heater installation work Drill a hole on the outdoor unit base plate, and fix the cord heater to the outdoor unit base plate using P-shape clamp. Connect the cord heater cables. 2-1 Using a motor drill, etc., drill Ø3.2 holes on the outdoor unit base plate. (12 positions) See Appendix-10 for the additional hole positions. These holes are used to fix the cord heater to the outdoor unit base plate with P-shape clamp. 2-2 Insert the PVC tube into the cord heater. This tube is designed to protect the cord heater from the fixing screws used to secure the anchoring feet. As shown in the left figure,

  • Toshiba RAS-B10EKVP-E, – 7 – 3. REFRIGERANT R410A This air conditioner adopts the new refrigerant HFC (R410A) which does not damage the ozone layer. The working pressure of the new refrigerant R410A is 1.6 times higher than conventional refrigerant (R22). The refrigerating oil is also changed in accordance with change of refrigerant, so be careful that water, dust, and existing refrigerant or refrigerating oil are not entered in the refrigerant cycle of the air condi- tioner using the new refrigerant during installation work or servicing time. The next section describes the precautions for air conditioner using the

  • Toshiba RAS-B10EKVP-E, – 106 – 13-2. Outdoor Unit Location No. Part Description 001 43005619 CABINET, FRONT 002 43005616 CABINET, UPPER 003 43005617 CABINET, SIDE, RIGHT 004 43005569 CABINET, SIDE, LEFT 005 4301V035 GUARD, FAN 006 4301V053 GUARD, FIN 007 43042483 BASE, ASS’Y 008 43119471 COVER, VALVE, PACKED 009 43062230 COVER, WIRING, ASSY 010 43041631 COMPRESSOR, DA111A1F-20F1 011 43043737 CONDENSER ASS’Y (10EAVP-E) 012 43043730 CONDENSER ASS’Y (13EAVP–E, 16EAVP-E) 013 43046392 VALVE, PACKED, 6.35 014 43

  • Toshiba RAS-B10EKVP-E, – 82 – No. 1 MCC-5009 Soldered surface Heat sink IGBT side C12 C13 C14 11-9-5. Checking Method for Each Part Part name Electrolytic capacitor (For boost, smoothing) Checking procedure 1. Turn OFF the power supply breaker. 2. Discharge all three capacitors completely. 3. Check that safety valve at the bottom of capacitor is not broken. 4. Check that vessel is not swollen or exploded. 5. Check that electrolytic liquid does not blow off. 6. Check that the normal charging characteristics are shown in continuity test by the tester. Case that product is good Pointer swings once, and returns slowly. When performing test once again under ano

  • Toshiba RAS-B10EKVP-E, – 62 – 11. HOW TO DIAGNOSE THE TROUBLE The pulse motor circuits are mounted to both indoor and outdoor units. Therefore, diagnose troubles according to the trouble diagnosis procedure as described below. (Refer to the check points in servicing written on the wiring diagrams attached to the indoor/outdoor units.) No. 1 2 3 4 5 6 Troubleshooting Procedure First Confirmation Primary Judgment Judgment by Flashing LED of Indoor Unit Self-Diagnosis by Remote Controller Judgment of Trouble by Every Symptom How to Check Simply the Main Parts Page 64 65 65 66 69 78 Precautions when handling the new inverter (3DV Inverter) ! C

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