Toshiba GX9 Installation & Operation Manual
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Toshiba GX9, GX9 ASD Installation and Operation Manual 95 Output Terminal 7 (OUT5) Function Program Terminal Output Terminals This parameter is used to set the functionality of the OUT5 discrete output terminal. In addition, this output terminal must be specified as Normally Open or Normally Closed. This setting assigns the function of the programmable OUT5 terminal to one of the user-selectable functions listed in Table 10 on pg. 222. Note: The Expansion IO Card Option 2 option board (P/N ETB004Z) is required to use this terminal. See the Expansion IO Card Option 2 instruction manual (D/N 58686) for more information on the function of this terminal. Direct Ac
Toshiba GX9, GX9 ASD Installation and Operation Manual 115 RX Input Point 1 Torque Program Torque Setpoints This parameter is used to set the gain and bias of the RX input terminal when the RX terminal is used as the control input while operating in the Torque Control mode. The bias and gain of the RX terminal may be trimmed at F474 and F475, respectively. RX Torque Control Setup Perform the following setup to allow the system to receive Torque Control input at the RX input terminal: •Program Fundamental Standard Mode Selection Frequency Mo
Toshiba GX9, 66 GX9 ASD Installation and Operation Manual Command Mode and Frequency Mode Control Command control includes instructions such as Stop, Run, Jog, etc. The source of the Command signal must be established for normal operation. Frequency commands control the output speed of the ASD. The source of the frequency control signal must be established for normal operation. The source of the command control and speed control may be either internal or external. Once the source signal is selected for either function, the system may be configured to use the selected signal all of the time or switch to another source under user-defined conditions. Command and Frequency control may be carried out u
Toshiba GX9, GX9 ASD Installation and Operation Manual 211 Virtual Linear Pump Command Value Program Virtual Linear Pump Settings During a properly configured Virtual Linear Pump operation while operating in the Direct mode and using the EOI for system control, this parameter establishes the Virtual Linear Pump level. This parameter setting is effective ONLY while operating in the Direct mode and while receiving a command from the EOI. The end value of this parameter setting appears in the Frequency Command screen as shown below. Note: The unit of measure for this par
Toshiba GX9, 166 GX9 ASD Installation and Operation Manual S-Pattern Acceleration Lower-Limit Adjustment Program Special Accel/Decel Special During an S-Pattern 1 or 2 sequence, this parameter settings modifies the acceleration rate for the lower part of the acceleration curve by the percentage set here. This function is commonly used with transportation and lifting applications. See parameter F502 for more information on this setting. Direct Access Number — F506 Parameter Type — Numerical Factory Default — 25 Changeable During Run — Yes Minimum — 0 Maximum — 50 Units — % S-Pattern Acceleration Upper-Limit Adjustment Program Special Accel
Toshiba GX9, 110 GX9 ASD Installation and Operation Manual RR Reference Point 1 Program Frequency Speed Reference Setpoints This parameter is used to set the gain and bias of the RR terminal when the RR terminal is used as the control input while operating in the Speed Control mode or the Torque Control mode. This parameter sets the RR input level that is associated with the RR Input Point 1 Frequency setting when operating in the Speed control mode or is associated with the RR Input Point 1 Torque setting when operating in the Torque Control mode. The bias and gain of the RR terminal ma
Toshiba GX9, GX9 ASD Installation and Operation Manual 151 Motor Rated Capacity (nameplate) Program Motor Vector Motor Model This parameter identifies the wattage rating of the motor. Direct Access Number — F412 Parameter Type — Numerical Factory Default — (ASD-Dependent) Changeable During Run — No Minimum — 0.10 Maximum — (ASD-Dependent) Units — kW Motor Type Program Motor Vector Motor Model This parameter identifies the type of motor being used. Settings: 0 — Toshiba EQP III TEFC 1 — Toshiba EQP III ODP 2 — Toshiba EPACT TEFC 3 — Toshiba EPACT ODP 4 — Other Motor Direct Access Number — F413 Parameter Ty
Toshiba GX9, GX9 ASD Installation and Operation Manual 29 Startup and Test Perform the following checks before turning on the unit: • L1/R, L2/S, and L3/T are connected to the 3-phase input power. • T1/U, T2/V, and T3/W are connected to the motor. • The 3-phase input voltage is within the specified tolerance. • There are no shorts and all grounds are secured. • Front door is closed and all enclosure panels are securely fastened. • All personnel are clear of the area of the installation and the driven equipment. Save User Settings Use the following table to record
GX9 ASD Installation and Operation Manual 1 General Safety Information DO NOT attempt to install, operate, maintain, or dispose of this equipment until you have read and understood all of the product safety information and directions that are contained in this manual. Safety Alert Symbol The Safety Alert Symbol is comprised of an equilateral triangle enclosing an excl
Toshiba GX9, GX9 ASD Installation and Operation Manual 185 Emergency Off Program Protection Emergency Off Settings This parameter determines the method used to stop the motor in the event that an Emergency Off command is received and the system is configured to use this feature. This setting may also be associated with the FL terminals to allow the FL relay to change states when an EOFF condition occurs by setting the FL terminal to Fault FL (all) (see F132). Note: A supplemental emergency stopping system should be used with the ASD. Emergency stopping should not be a task of the ASD alone. Settings: 0 — Coast Stop 1 — Deceleration Stop 2 — DC Injection Brake (see F604) 3 —
Toshiba GX9, 170 GX9 ASD Installation and Operation Manual Pattern Run Disposition Program Frequency Pattern Run This parameter sets the start condition of subsequent Pattern Runs after the initial Pattern Run has been terminated or has completed its programming. Settings: 0 — Pattern Run Canceled After Stop 1 — Pattern Run Continued After Stop Direct Access Number — F521 Parameter Type — Selection List Factory Default — Pattern Run Canceled After Stop Changeable During Run — No Pattern Run Group 1 Repeat Factor Program Frequency
GX9 ASD Installation and Operation Manual 75 Direct Access Parameter Information The GX9 ASD has the ability to allow the user direct access to the motor control functions. There are two ways in which the motor control parameters may be accessed from the EOI: Program Applicable Menu Path or Program Direct Access Applicable Parameter Number.Both methods ac
Toshiba GX9, GX9 ASD Installation and Operation Manual 27 CN7 Pinout Listed below are the pinouts of the CN7 connector. The CN7 connector is the 25-pin D-type connector of the Control Board (see Figure 8 on pg 26). CN7 connects to CN7A of the Terminal Board. Table 3. CN7 pinout assignments. Default settings listed for the programmable terminals. Pin Number CN7 Pinout Pin Number CN7 Pinout 1 PP 14 II 2 FL 15 S1 3 VI 16 R 4 RR 17 S3 5 FM 18 S2 6 RX 19 N15 7 *FP 20 S4 8 AM 21 P15 9 OUT1 22 P24 10 OUT2 23 CC 11 ST 24 CC 12 RES 25 CC 13 F — — Note: * Open collector ou
GX9 ASD Installation and Operation Manual 207 Torque Reference Station Program Communications S20 Settings Not Used. Direct Access Number — F865 Parameter Type — Numerical Factory Default — 0 Changeable During Run — Yes Minimum — 0 Maximum — 64 Torque Reference Address Program Communications S20 Settings Not Used. Direct Access Number — F866 Parameter Ty
Toshiba GX9, 34 GX9 ASD Installation and Operation Manual Stop-Reset Key — This key has three functions. 1. Issues the Off command (decelerates to Stop at the programmed rate) if pressed once. 2. Initiates an Emergency Off Fault if pressed twice quickly. The Emergency Off function terminates the GX9 ASD output and stops the motor in accordance with the setting of F603. 3. Resets active Faults and/or active Alarms if pressed twice quickly. The source of the Faults or Alarms must be determined and corrected before normal ASD operation can resume. LED/LCD Screens LED Screen Display The LED screen displays the output frequency, active a
Toshiba GX9, 84 GX9 ASD Installation and Operation Manual Speed Reach Frequency Program Terminal Reach Settings The Speed Reach Frequency sets a frequency threshold that, when reached or is within the bandwidth specified by parameter F102, activates the assigned discrete output terminal for the duration that the ASD output is within the F102 bandwidth. Direct Access Number — F101 Parameter Type — Numerical Factory Default — 0.0 Changeable During Run — Yes Minimum — 0.0 Maximum — Upper Limit (F012) Units — Hz Speed Reach Detection Band Program Terminal Rea
Toshiba GX9, Table of Contents GX9 ASD Installation and Operation Manual i General Safety Information ....................................................................................................1 Safety Alert Symbol ...........................................................................................................1 Signal Words ......................................................................................................................1 Special Symbols ................................................
Toshiba GX9, GX9 ASD Installation and Operation Manual 3 Equipment Inspection • Upon receipt of the equipment, inspect the packaging and equipment for shipping damage. • Carefully unpack the equipment and check for parts that may have been damaged during shipping, missing parts, or concealed damage. If any discrepancies are discovered, it should be noted with the carrier prior to accepting the shipment, if possible. File a claim with the carrier if necessary and immediately notify the Toshiba Customer Support Center. • DO NOT install the ASD if it is damaged or if it is missing any component(s). • Ensure that the rated capacity and the model number specified on the
Toshiba GX9, GX9 ASD Installation and Operation Manual 19 System Grounding Proper grounding helps to prevent electrical shock and to reduce electrical noise. The ASD is designed to be grounded in accordance with Article 250 of the NEC or Section 10/Part One of the Canadian Electrical Code (CEC). The grounding conductor shall be sized in accordance with Article 250-122 of the NEC or Part One- Table 6 of the CEC. — The Metal Conduit Is Not An Acceptable Ground — The input, output, and control lines of the system shall be run in separate metal conduits and each shall have its own ground conductor. ASDs produce high-frequency noise —
Toshiba GX9, 64 GX9 ASD Installation and Operation Manual 7. Motor Capacity This parameter allows the user to input the full-load capability of the motor in kilo Watts. This value is used by the GX9 ASD to determine the motor overload protection setting for the motor and may be found on the nameplate of the motor. 8. Command Source This selection establishes the source of the Run commands (e.g., F, R, Stop, etc.). Settings: 0 — Terminal Board 1 — CN8 Option 2 — Common Serial (TTL) 3 — RS232/RS485 4 — Communication Card 9. Fr
68 GX9 ASD Installation and Operation Manual Command and Frequency Control Selections Using F003 and F004, the user may select a Command source and a source for Frequency control. The default settings for Command and Frequency control are Terminal Board and RR, respectively. To be placed into the Override mode, there need only be a valid signal received from one o
Toshiba GX9, GX9 ASD Installation and Operation Manual 147 Preset Speed 1 Direction Program Frequency Preset Speed Modes Determines the forward/reverse setting for the Preset Speed 1 ( F018). Settings: Forward Reverse Direct Access Number — F381 Parameter Type — Selection List Factory Default — Forward Changeable During Run — No Preset Speed 2 Direction Program Frequency Preset Speed Modes Determines the forward/reverse setting for the Preset Speed 2 ( F019). Settings: Forward Reverse Direct Access
26 GX9 ASD Installation and Operation Manual Figure 8. Control Board of the GX9 ASD. CNU1 and CNU2 Pinout CN3 Pinout CN3 is used for RS232/RS485 serial communications. Pin # CNU1 Pinout (Control Board) Pin # CNU2 Pinout (Control Board) 1P24 1P24 2 Gnd 2 Gnd 3 Tx (-) 3 Rx 4 Rx (+) 4 Gnd 5 Rx (-) 5 Tx 6 Tx (+) 6 Gnd 7 RS232/RS485 7 Open 8 Gnd 8 Gnd Pin Number CNU3 Pinout (Control Board) 1
Toshiba GX9, 174 GX9 ASD Installation and Operation Manual Pattern Run Group 3 Selection 1 Program Frequency Pattern Run This parameter allows the user to select 1 of 15 configured Preset Speeds as the number 1 selection to be included in the Group 3 Selection. Skip may be selected to ignore this Selection. Setting 0 — Skip 1 — 15 Preset Speed Number Direct Access Number — F551 Parameter Type — Selection List Factory Default — Preset Speed 1 Changeable During Run — No Pattern Run Group 3 Selection 2 Program Frequency Pattern Run This parameter allows the user to select 1 of 15 configured Preset Speeds as the number 2
Toshiba GX9, 218 GX9 ASD Installation and Operation Manual 32 33 Torque Limit 1/2 Switching/Torque Limit 3/4 Switching — Activating combinations of discrete input terminals Torque Limit Switching allow for the selection of a torque limit switching profile as listed below. 34 35 36 37 PID Off — Activation turns off PID control. 38 39 Pattern Run Selection 1 — Activation selects the configured Pattern 1 Pattern Run for operation. Deactivate to remove the configured Pattern 1 Pattern Run. 40 41 Pattern Run Selection 2 — Activation selects the configured Pattern 2 Pattern Run for operation. Deactivate to remove the configured Pattern 2 Patt
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