Alto-Shaam Quickchiller QC2-3 Installation & Operation Manual

Text of Alto-Shaam Quickchiller QC2-3 User Guide:

• Alto-Shaam Quickchiller QC2-3, PARTS INFORMATION Q u i c k c h i l l e r P a r t s • Q u i c k c h i l l e r O w n e r s M a n u a l • 37 QC-20 COIL VIEW 3 10 1 2 17 6 7 8 9 4 5 11 12 13 14 16 15 Item Part Description Qty. 1 RE-29944 Coil, QuickChiller QC2-20 1 2 PR-34704 Probe Receptacle Assembly 1 3 SN-33541 Sensor, Air Temperature 1 4 BK-24427 Mounting Block for Air Sensor 1 5 SN-34663 Sensor, Defrost 1 6 CD-29860 Wire, 11" Loop Drain Heater 1 7 PN-29943 Evaporator Pan, QC2-20, without Element 1 8 TE-35100 Copper Tee, 1/2 ID 2 Item Part Description Qty. 9 VA-29900 Valve, Sporlan Pressure Regulator 1 10 LT-29940 Latch, Plate for Fan Door 1 11 BU-29937 Bushing, Nyl

• Alto-Shaam Quickchiller QC2-3, Q U I C K C H I L L E R • I N ST A LL A TI O N/ O PE R AT I ON / SE R VI C E M A N U A L • 14. TITLEOPERATION ADDITIONAL INFORMATION ➤ Clean the Quickchiller and probes prior to use and make certain all processing modes are operating properly before chilling or freezing foods. ➤ To maintain proper operation of the Quickchiller, always allow the unit to defrost whenever the “DEFROST OVERDUE” warning appears in the display. ➤ For optimum performance, allow the Quickchiller to prechill for a minimum of 30 minutes before loading pans of food. ➤ Never overload the Quickchiller. ➤ It is important to

• Alto-Shaam Quickchiller QC2-3, PARTS INFORMATION Q u i c k c h i l l e r P a r t s • Q u i c k c h i l l e r O w n e r s M a n u a l • 33 QC2-3 COMPRESSOR VIEW 1 3 2 4 7 4 5 6 Item Part Description Qty. 1 RE-29861 Condensing Assembly, 1/2 MED R404A 120V 1 2 SW-29823 Pressure Switch 1 3 FI-29862 Dryer, 1/4" Filter with 2nd 1/4" 1 4 VA-29863 Solenoid Valve & 120V Coil 1 5 VA-29864 Valve, Sporlan CRO-4-0/75 Crankcase Pressure Reg. 1 6 MO-29865 Motor, Fan Condenser Unit 1 7 FA-29866 Fan Blade 1 1/4" & 3/8" Diameter Copper Tubing is used

• Alto-Shaam Quickchiller QC2-3, Q U I C K C H I L L E R • I N ST A LL A TI O N/ O PE R AT I ON / SE R VI C E M A N U A L • 15. TITLEOPERATION  … To rapidly decrease the temperature of foods by internal product probe temperature or time within a range of 24°F to 36°F (-4°C to 2°C). Soft Chill is recommended for less dense food items that chill quickly. The mode automatically converts to a refrigerated holding temperature at the end of the chill cycle. B a f cb e d g  The mode for refrigerated storage within a temperature range of -5°F to +40°F (-21°C to +4°C). Hold

• Alto-Shaam Quickchiller QC2-3, Q U I C K C H I L L E R • I N ST A LL A TI O N/ O PE R AT I ON / SE R VI C E M A N U A L • 2. note For equipment delivered for use in any location regulated by the following directive: DO NOT DISPOSE OF ELECTRICAL OR ELECTRONIC EQUIPMENT WITH OTHER MUNICIPAL WASTE. caution Used to indicate the presence of a hazard that can or will cause minor personal injury, property damage, or a potential unsafe practice if the warning included with this symbol is ignored. caution Used to indicate the p

• Alto-Shaam Quickchiller QC2-3, Q U I C K C H I L L E R • I N ST A LL A TI O N/ O PE R AT I ON / SE R VI C E M A N U A L • 21. 8. HACCP DOWNLOAD This is displayed only when the control is connected to a USB DataLogger. [Optional feature] With the HACCP Download selected, press the Start key and insert USB data stick. Display will indicate QC USB and the % status copied to USB data stick. When 100% is displayed, transfer is complete. Pull the data stick out of the data port. All data has been transferred to the USB stick and is erased from the co

• Alto-Shaam Quickchiller QC2-3, Q U I C K C H I L L E R • I N ST A LL A TI O N/ O PE R AT I ON / SE R VI C E M A N U A L • 4. INSTALLATION REQUIREMENTS The model QC2-3 is a counter mounted unit and must use legs that allow for a 4" (102mm) clearance between the cabinet and the counter. For all other models, install the appliance on a smooth and level floor surface. Use the adjustable cabinet legs to level the Quickchiller. Adjust from front-to-back and from side-to-side with the use of a spirit level to evenly distribute the cabin

• PARTS INFORMATION Q u i c k c h i l l e r P a r t s • Q u i c k c h i l l e r O w n e r s M a n u a l • 50 QC2-100 INTERIOR 1 2 6 5 8 7 3 4 9 10 11 12 13 14 *not shown Item Part Description Qty. 1 RE-29983 Condensing Unit, 3HP 208/230V 1 Phase 1 RE-35172 Condensing Unit, 3HP 208/230V 3 Phase 1 2 PN-29842 Louver Panel, QC2-100 1 3 PN-29999 Panel,

• Alto-Shaam Quickchiller QC2-3, Q U I C K C H I L L E R • I N ST A LL A TI O N/ O PE R AT I ON / SE R VI C E M A N U A L • 9. SUB TITLE TITLE QC2-100 INSTALLATION SITE INSTALLATION 40-7/8" (1036mm) 14" (355mm) Electrical Connection Condensate Drain 51" (1294mm) 93-5/8" (2377mm) 35-1/2" (902mm) 40" (1015mm) 75-1/2" (1917mm) 77-5/8" (1970mm) 8" (203mm) Condensate Drain ALTO SHAAM Electrical Connection 19-5/8" (498mm) weight QC2-100 net: 986 lb (447 kg) ship: 1186 lb (538 kg) est Pan Cart net: 120 lb (54 kg) ship: 161 lb (73 kg) Plate Cart net: contact factory ship: contact factory carton dim

• Alto-Shaam Quickchiller QC2-3, Q U I C K C H I L L E R • I N ST A LL A TI O N/ O PE R AT I ON / SE R VI C E M A N U A L • 27. TITLECARE AND CLEANING protecting StainLeSS SteeL SurfaceS It is important to guard against corrosion in the care of stainless steel surfaces. Harsh, corrosive, or inappropriate chemicals can completely destroy the protective surface layer of stainless steel. Abrasive pads, steel wool, or metal implements will abrade surfaces causing damage to this protective coating and will eventually result in areas of corrosion. Even water, particularly hard water that contains high to moderate concentrations of chloride, will cause oxidation and pitting tha

• Alto-Shaam Quickchiller QC2-3, Q U I C K C H I L L E R • I N ST A LL A TI O N/ O PE R AT I ON / SE R VI C E M A N U A L • 12. TITLEOPERATION OPERATING INTRODUCTION The Alto-Shaam ® Quickchiller ™ is a processing refrigeration system designed to rapidly and uniformly decrease the temperature of hot foods to either a chilled or frozen state. This process provides enhanced safety, longer storage life and better production efficiency. Rapid reduction in the temperature of hot foods inhibits the growth of bacteria and provides a safe, five-day chilled food refrigerated storage period from the time of preparation to the time of service. Enhanced storage time off

• Alto-Shaam Quickchiller QC2-3, Q U I C K C H I L L E R • I N ST A LL A TI O N/ O PE R AT I ON / SE R VI C E M A N U A L • 6. SUB TITLE TITLE 5" (127mm) Electrical Connection Cord Length: 9' (2743mm) 55-3/4" (1416mm) 27" (686mm) ALTO SHAAM 30" (762mm) 35-1/4" (895mm) with caster option 10-1/4" (260mm) Electrical Connection 39" (991mm) with standard leg QC2-3 PRODUCT\PAN CAPACITY Approximately 36 lb (16 kg) MaxiMuM voluMe MaxiMuM: 22-1/2 Quarts (28,5 liters) full-size paNs: gastroNorM

• Alto-Shaam Quickchiller QC2-3, Q U I C K C H I L L E R • I N ST A LL A TI O N/ O PE R AT I ON / SE R VI C E M A N U A L • 17.Q U I C K C H I L L E R • I N ST A LL A TI O N/ O PE R AT I ON / SE R VI C E M A N U A L • 17. SUB TITLE TITLE caution ADEQUATE SPACING MUST BE ALLOWED BETWEEN PANS FOR PROPER AIR CIRCULATION FOR BOTH PROCESSING AND SUBSEQUENT HOLDING. ADVANCED OPERATION OPERATION The date and time will appear in the display when the unit is off. When the unit is turned on, the screen will read: “SELECT MODE OR PRESS START TO SELECT PR

• Alto-Shaam Quickchiller QC2-3, Q U I C K C H I L L E R • I N ST A LL A TI O N/ O PE R AT I ON / SE R VI C E M A N U A L • 28. TITLE INTERIOR CLEANING Remove the optional roll-in cart (trolley) from cart equipped models. Open the Quickchiller door to warm the interior of the cabinet. 1. Remove any loose food debris with a cleaning cloth or small hand broom. 2. Use a mild, non-abrasive detergent and warm water. Wipe-down the interior of the cabinet, removing all food residue. This includes the ceiling, floor, walls and fan panel. Wipe-down the interior door panel and clean the vinyl ga

• PARTS INFORMATION Q u i c k c h i l l e r P a r t s • Q u i c k c h i l l e r O w n e r s M a n u a l • 49 QC2-100 DOOR 1 2 3 4 5 6 Item Part Description Qty. 1 HD-26967 Handle, Door 1 2 GS-29994 Gasket, Compression, QC2-100 1 3 GS-29993 Gasket, Door, QC2-100 1 4 HG-29992 Hinge, Adjustable, QC2-100 3 5 SC-29991 Screw, Pan Head, 8-32 x 1/2" Long 1

• PARTS INFORMATION Q u i c k c h i l l e r P a r t s • Q u i c k c h i l l e r O w n e r s M a n u a l • 44 QC2-40 INTERIOR 5 4 1 2 3 4 Item Part Description Qty. 1 PR-34299 Probe, Receptacle 3 2 PR-34298 Probe, Quick Connect 3 3 PE-29916 Panel, QC2-40 Fan Guard, Right 1 4 SR-29915 Rack, Pan Support 2 5 PE-29917 Panel, QC2-40

• Alto-Shaam Quickchiller QC2-3, Q U I C K C H I L L E R • I N ST A LL A TI O N/ O PE R AT I ON / SE R VI C E M A N U A L • 25. TITLEOPERATION PRODUCT CAPACITY PER PAN: Foods for chill or freeze processing should be portioned into shallow pans to a depth not to exceed 2-inches (51mm). The individual pan capacity chart below is provided as a general guideline to help determine the number of processing loads required for the total quantity of food to be processed.  132 lb per batch ÷ 12 lb per 12" x 20" x 2 1 / 2 " pan =  60 kg per batch ÷ 5,4 kg per 325mm x 530mm x 65mm pan = �

• PARTS INFORMATION Q u i c k c h i l l e r P a r t s • Q u i c k c h i l l e r O w n e r s M a n u a l • 42 QC2-40 COIL 2 2 1 Suction Line 1 3 Hot Gas Defrost Line Discharge Line Item Part Description Qty. 1 RE-29905 Coil Assembly, 19x20 QuickChiller 2 2 VA-29906 Valve, Expansion 2 3 CD-29860 Wire, 11" Loop Drain He

• Alto-Shaam Quickchiller QC2-3, PARTS INFORMATION Q u i c k c h i l l e r P a r t s • Q u i c k c h i l l e r O w n e r s M a n u a l • 30 QC2-3 BOTTOM 1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 Item Part Description Qty. 1 RE-29821 Condensing Unit Duct 1 2 PE-29819 Top Louver Channel 1 3 PE-29830 Compressor Louver 1 4 SW-29823 Pressure Switch 1 5 LG-29904 6" Leg, Standard 4 CS-29822 3" Ranserve Caster Non Locking, Option 4 6 SC-29824 Bolt, 1/4-20 x 3.5" Shoulder Bolt Hex Head 16 7 BX-29820 Electrical Mounti

• Alto-Shaam Quickchiller QC2-3, PARTS INFORMATION Q u i c k c h i l l e r P a r t s • Q u i c k c h i l l e r O w n e r s M a n u a l • 34 QC2-3 CONTROL BOX 2 1 3 4 5 6 7 8 9 11 12 14 15 16 17 10 18 13 1 Item Part Description Qty. 1 BT-29929 Dinrail, End Stop 2 2 BA-34010 Digital Relay 2, Circuit Board 1 3 BA-34009 Digital Relay 1, Circuit Board 2 4 BT-29918 Din Rail Mounting Bracket, 160mm Long 1 5 CR-29925 Connector, Flat Base M.D. End 1 6 FU-29934 Fuse, 15 Amp Time Delay 2 7 BK-29919 Block, 20 Amp Fuse Holder 2 8 CR-29924 Connector, Terminal Medium Duty 1 9 BA-29927 Power Supply, 115V to 12VDC 1 10 PI-26098 Pipe, .125" Thick Acrylic Tube,

• Alto-Shaam Quickchiller QC2-3, Q U I C K C H I L L E R • I N ST A LL A TI O N/ O PE R AT I ON / SE R VI C E M A N U A L • 20. SUB TITLE TITLE chanGinG user settinGs Starting from the off position, press the power key on. The Alto-Shaam name will illuminate and the SELECTION SCREEN will appear on the display. The compressor will become energized and will begin to operate if required by the sensors. Press the PROGRAM key. The display will indicate the User Settings each time the  key is pressed. Press the up 5or dow

• Alto-Shaam Quickchiller QC2-3, Q U I C K C H I L L E R • I N ST A LL A TI O N/ O PE R AT I ON / SE R VI C E M A N U A L • 18. SUB TITLE TITLE MANUAL OPERATION  Starting from the off position, press the power key on. The Alto-Shaam name will illuminate and the SELECTION SCREEN will appear on the display. The compressor will become energized and will begin to operate if required by the sensors.  Press the desired mode key. The display will give an overview of the current set-temperature

• Alto-Shaam Quickchiller QC2-3, PARTS INFORMATION Q u i c k c h i l l e r P a r t s • Q u i c k c h i l l e r O w n e r s M a n u a l • 45 QC2-40 CONTROL PANEL 12 13 1 2 3 4 5 6 7 8 9 10 16 15 14 11 17 19 18 19 20 Item Part Description Qty. 1 TM-29921 Terminal Block, Pluggable, 180 Deg, 7 Position 1 2 TM-29922 Terminal Block, Pluggable, 180 Deg, 8 Position 1 3 TM-29923 Terminal Block, Pluggable, 180 Deg, 10 Position 1 4 TM-29920 Terminal Block, Pluggable, 90 Deg, 9 Position 1 5 SC-29928 Bolt, 6-32x1/2, Philip Truss Head 7

• Alto-Shaam Quickchiller QC2-3, Q U I C K C H I L L E R • I N ST A LL A TI O N/ O PE R AT I ON / SE R VI C E M A N U A L • 29. TITLETROUBLESHOOTING CONTROL ERROR DISPLAYS control display action required Real Time Clock Bad E-60: REAL TIME CLOCK DEFAULTS LOADED, VERIFY CORRECT TIME, POWER CYCLE UNIT TO CLEAR THIS MESSAGE. This is likely caused by the unit having been unplugged for an extended amount of time. The data stored in the Real-Time Clock has been reset to the factory default values. Contact service if problem persists. Real Time Clock Not Detected E-61: REAL TIME CLOCK NOT DETECTED. POWER CYCLE UNIT AND CALL FOR SERVI

• Q U I C K C H I L L E R • I N ST A LL A TI O N/ O PE R AT I ON / SE R VI C E M A N U A L • 24.Q U I C K C H I L L E R • I N ST A LL A TI O N/ O PE R AT I ON / SE R VI C E M A N U A L • 24. SUB TITLE TITLEOPERATION FOOD HANDLING GUIDELINES PRODUCT COVERING To maintain sanitation control when loading the Quickchiller, foods should be above 140°F

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