Alto-Shaam Quickchiller QC-38 Installation & Operation Manual
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Alto-Shaam Quickchiller QC-38, Q U I C K C H I L L E R • I N S TA L L ATI O N / O P E R AT I O N / S E RV I C E M A N U A L • 1 1 . M O D E L > QC-3 QC-20 QC-40 QC-50 QC-50 R EMOTE QC-100 QC-100 R EMOTE C asters, 5" (127mm) 5 005674 5 005674 5 005674 — — — — — — — — Prechill Sealing Strip — — — — — — 5008856 5008856 5008856 5008856 Remote Condenser Package — — — — — — — — RE-27870 — — RE-34217 Roll-In Pan Cart (Trolley) 12•20ES Combitherm and 12•20 Combimate ® 10•20ESG Combitherm and 12�
Alto-Shaam Quickchiller QC-38, Q U I C K C H I L L E R • I N S TA L L ATI O N / O P E R AT I O N / S E RV I C E M A N U A L • 2 7 . INTERIOR CLEANING Remove the roll-in cart (trolley) from cart e quipped models. Open the quickchiller door to warm the interior of the cabinet. 1. Remove any loose food debris with a cleaning c loth or small hand broom. 2. Use a mild, non-abrasive detergent and warm water. Wipe-down the interior of the cabinet, removing all food residue. This includes the ceiling, floor, walls and fan panel. Wipe-down the interior door panel and clean the vinyl gaskets. Make certain to clean under the gaskets to remove any mildew accum
O P E R A T I O N F O O D H A N D L I N G G U I D E L I N E S P R O D U C T C O V E R I N G To maintain sanitation control when loading the Quickchiller, foods should be above 140°F (60°C) and should be tightly covered. A tight cover is an important part of proper chilling methods and must be used to prevent the possibility of accidental contamination by airborne bacteria. Stainless ste
Alto-Shaam Quickchiller QC-38, Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Safety Procedures and Precautions . . . . . . . . . . . . . . . . . 2 Installati on Site Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . 3 Installation Requirements . . . . . . . . . . . . . . . . . . . . . . 4 Water Drainage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Trolley Guide Installation. . . . . . . . . . . . . . . . . . . . . .
Alto-Shaam Quickchiller QC-38, Q U I C K C H I L L E R • I N S TA L L ATI O N / O P E R AT I O N / S E RV I C E M A N U A L • 4 2 . S E R V I C E MODEL: QC-40 WIRING Part numbers and drawings are subject to change without notice.
Alto-Shaam Quickchiller QC-38, Q U I C K C H I L L E R • I N S TA L L ATI O N / O P E R AT I O N / S E RV I C E M A N U A L • 2 1 . S U B T I T L E T I T L E USER SETTINGS CHANGING USER SETTINGS Starting from the OFF position, press the power key ON. The Alto-Shaam name will illuminate and the SELECTION SCREEN will appear on the display. The compressor will become energized and will begin to operate if required by the sensors. Press the PROGRAM key. The display will indicate the User Settings each time the Program key is pressed. z Press the up �
Alto-Shaam Quickchiller QC-38, Q U I C K C H I L L E R • I N S TA L L ATI O N / O P E R AT I O N / S E RV I C E M A N U A L • 3 2 . S E R V I C E MODEL: QC-20 COIL EVAPORATOR COIL DEFROST HEATER EL-34046 EVAPORATOR COIL FAN MOTOR MO-33385 EVAPORATOR COIL FAN T XV VALVE (2) V A-33972 VA-33932 A IR SENSOR 5009220 Part numbers and drawings are subject to change without notice.
Alto-Shaam Quickchiller QC-38, Q U I C K C H I L L E R • I N S TA L L ATI O N / O P E R AT I O N / S E RV I C E M A N U A L • 2 4 . O P E R A T I O N P R O D U C T C A PA C I T Y P E R PA N : Foods for chill or freeze processing should be portioned into shallow pans to a depth not to exceed 2-inches (51mm). The individual pan capacity chart below is provided as a general guideline to help determine the number of processing loads required for the total quantity of food to be processed. EXAMPLE: 132 lb per batch ÷ 12 lb per 12" x 20" x 2 1 / 2 " pan = 11 PANS 60 kg per batch ÷ 5,4 kg per 325mm x 530mm x 65mm pan = 11 PANS Q U I C K C H
Alto-Shaam Quickchiller QC-38, Q U I C K C H I L L E R • I N S TA L L ATI O N / O P E R AT I O N / S E RV I C E M A N U A L • 4 3 . S E R V I C E MODEL: QC-50 WIRING 1PH 3PH Part numbers and drawings are subject to change without notice.
Alto-Shaam Quickchiller QC-38, Q U I C K C H I L L E R • I N S TA L L ATI O N / O P E R AT I O N / S E RV I C E M A N U A L • 7. QC-20 52-1/2" (1334mm) 34" (864mm) Electrical Connection Evaporator Pan 42-1/2" (1079mm) 30-1/2" (774mm) 36-1/2" (927mm) 6" (152mm) 36-1/8" (918mm) 38" (965mm) 49-1/2" (1257mm) 51-1/4" (1302mm) 17" (431mm) 16-1/4" (413mmm) 20-1/4" (514mm) C L E A R A N C E R E Q U I R E M E N T S BACK: 6" (152mm) TOP: 6" (152mm) SIDES: 4" (102mm) minimum at both sides. 18" (457mm) MINIMUM FROM HEAT PRODUCING EQUIPMENT P R O D U C
Alto-Shaam Quickchiller QC-38, Q U I C K C H I L L E R • I N S TA L L ATI O N / O P E R AT I O N / S E RV I C E M A N U A L • 1 4 . O P E R A T I O N CHILL PROCESSING CYCLES The Alto-Shaam Quickchiller uses high velocity cold air circulation to remove heat from prepared foods for the purpose of rapidly reducing temperatures through the danger zone and providing maximum storage life. Cold air is evenly directed across each pan from the control side of every Quickchiller model to assure rapid cooling. The high velocity cold air produced by the Quickchiller removes i
Alto-Shaam Quickchiller QC-38, Q U I C K C H I L L E R • I N S TA L L ATI O N / O P E R AT I O N / S E RV I C E M A N U A L • 3 9 . S E R V I C E MODEL: QC-50 Remote Drain Heater Defrost Heater Coil Sensor Terminal Switches Cavity Air Sensor Part numbers and drawings are subject to change without notice.
Alto-Shaam Quickchiller QC-38, Q U I C K C H I L L E R • I N S TA L L ATI O N / O P E R AT I O N / S E RV I C E M A N U A L • 1 2 . E L E C T R I C A L I N S T A L L A T I O N This appliance must be branch circuit protected with proper ampacities, in accordance with the wiring d iagram. The Quickchiller must be properly grounded in accordance with the National Electrical Code and applicable local codes. Wire size for the main incoming power to the unit must match the minimum size listed in the specifications applicable to the
Q U I C K C H I L L E R • I N S TA L L ATI O N / O P E R AT I O N / S E RV I C E M A N U A L • 3 7 . S E R V I C E MODEL: QC-100 COIL DEFROST TERMINATORS CR-33387 TXV VALVE VA-34128 (QC-50) RWEV48 (QC-100) DEFROST HEATERS EL-34268 Part numbers and drawings are subject to change without notice.
Alto-Shaam Quickchiller QC-38, Q U I C K C H I L L E R • I N S TA L L ATI O N / O P E R AT I O N / S E RV I C E M A N U A L • 5. S I T E I N S T A L L A T I O N I N S T A L L A T I O N Trolley Guide Installation 1. Align each guide rail with the holes located under the cabinet. 2. Loosely fasten each guide rail with a washer, lock washer and bolt. 3. Push the roll-in cart (trolley) into the Quickchiller, center the cart right-to-left, and close the door. 4. Slide both guide rails toward the center of the Quickchiller until they make contact with the roll-in cart. Lock the guide rails into position by tightening the bolts. At the front of the Quickchiller, make certain contact has been made between the Quickchi
D E L I V E R Y This Alto-Shaam appliance has been thoroughly tested and inspected to insure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier. See Transportation Damage and Claims section located in this manual. This appliance, complete with unattached items and accessories, may have been delive
Alto-Shaam Quickchiller QC-38, Q U I C K C H I L L E R • I N S TA L L ATI O N / O P E R AT I O N / S E RV I C E M A N U A L • 3 0 . S E R V I C E MODEL: QC-3 COIL FAN TERMINATOR CR-33387 EVAPORATOR COIL SIDE RACK, LEFT-HAND SIDE RACK, RIGHT-HAND COIL SENSOR 14285 TXV VALVE VA-34216 D EFROST H EATER CB-33389 EVAPORATOR COIL FAN MOTOR MO-33385 A IR SENSOR 5009220 P RODUCT PROBE PR-34569 Part numbers and drawings are subject to change without notice.
Alto-Shaam Quickchiller QC-38, 1. This appliance is intended to cook, hold or process foods for the purpose of human consumption. No other use for this appliance is authorized or recommended. 2. This appliance is intended for use in commercial establishments where all operators are familiar with the purpose, limitations, and associated hazards of this appliance. Operating instructions and warnings must be read and understood by all operators and users. 3. Any troubleshooting guides, component views, and parts lists included in this manual are for general reference only and are intended for use by qualified technical personn
Alto-Shaam Quickchiller QC-38, Q U I C K C H I L L E R • I N S TA L L ATI O N / O P E R AT I O N / S E RV I C E M A N U A L • 2 6 . C A R E A N D C L E A N I N G PROTECTING STAINLESS STEEL SURFACES It is important to guard against corrosion in the care of stainless steel surfaces. Harsh, corrosive, or inappropriate chemicals can completely destroy the protective surface layer of stainless steel. Abrasive pads, steel wool, or metal implements will abrade surfaces causing damage to this protective coating and will eventually result
Alto-Shaam Quickchiller QC-38, MN-28606 • 04/10 P R I N T E D I N U .S .A . Model: QC-3 QC-20 QC-40 QC-50 QC-50 REMOTE QC-100 QC-100 REMOTE • I N STALLATION • OPERATION • MAI NTENANCE QC-100 QC-40 QC-20 W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA PHONE: 262.251.3800 • 800.558.8744 USA/CANADA FAX: 262.251.7067 • 800.329.8744 U.S.A. ONLY www.alto-shaam.com PROCESSING FREEZER/CHILLER/ REFRIGERATION SYSTEM
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