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Bfb RapMan 3.1.0 Installations

Bfb RapMan 3.1.0 Manual Online:

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Bfb RapMan 3.1.0 User Manual
Bfb RapMan 3.1.0 User Guide
Bfb RapMan 3.1.0 Online Manual

Text of Bfb RapMan 3.1.0 User Guide:

  • Bfb RapMan 3.1.0, D o c u m e n t N o : D 1 0 0 2 5 0 Page: 12 RapMan V3.1.0 Double Extruder Installation Note: 1. This assembly will use 3 Bolts from this Kit and 3 Bolts previously removed from the original Single Head Carriage. 2. Before starting, make sure the Plate is in the correct orientation.  Fit Hex Bolts (400138) to one X Carriage Plate (400510) locking with Nuts (400133), as shown in photo.  Tighten all nuts. Bolts point up in this photo N

  • Bfb RapMan 3.1.0, D o c u m e n t N o : D 1 0 0 2 5 0 Page: 5 RapMan V3.1.0 Double Extruder Installation Section 4 - Check the Contents of Packs  Packs A, B, C, D and E are needed to assemble the Double Head Extruder.  Check the individual contents of each Pack with the Extruder Build Manuals, which can be found at: www.bitsfrombytes.com > Downloads > RapMan Version 3.1 Manuals > Extruder Manual issue 2, Document No. 100245, or on a CD if supplied with your original RapMan Kit. Note: The

  • Bfb RapMan 3.1.0, D o c u m e n t N o : D 1 0 0 2 5 0 Page: 28 RapMan V3.1.0 Double Extruder Installation Section 15 – Levelling the Extruder Heads  Ensure the bed has been levelled (as per the Operation manual for the RapMan.)  Move the Heads to the centre of the build area.  Move the Build Bed up so the tips of the Extruder Nozzle are close to the bed.  Examine the distances of the tips of the nozzles to the bed. It is important that both nozzles are equally distanced fro

  • Bfb RapMan 3.1.0, D o c u m e n t N o : D 1 0 0 2 5 0 Page: 13 RapMan V3.1.0 Double Extruder Installation  Fit Double Spacer Plate (400508) as shown: Bolts point up in this photo. Double check orientation of holes.

  • Bfb RapMan 3.1.0, D o c u m e n t N o : D 1 0 0 2 5 0 Page: 2 RapMan V3.1.0 Double Extruder Installation Table of Contents Section 1 - Retro-Fit or New-Build? ........................................................................................................................ 3 Section 2 - Extruder Designation............................................................................................................................. 3 Section 3 - Double Head Extruder Kit – Contents.................................................................................................... 4 Section 4 - Check the Contents of Pack

  • Bfb RapMan 3.1.0, D o c u m e n t N o : D 1 0 0 2 5 0 Page: 29 RapMan V3.1.0 Double Extruder Installation  Note: Inserting this spacer will raise the lowest head close to the height of the adjacent head making it easier to complete the final height adjustment.  Finally, with the nozzles close to the bed, slide a sheet of fine emery paper under the nozzles, with the grit side touching the nozzles.  Slowly move the bed up until the emery paper is against the lowest nozzle.  Move the emery paper under the nozz

  • Bfb RapMan 3.1.0, D o c u m e n t N o : D 1 0 0 2 5 0 Page: 16 RapMan V3.1.0 Double Extruder Installation  Lay assembly over x-bearings, positioning bearings evenly between sets of bolts.  Insure the bearings are rotated so a row of visible bearings is facing up.

  • D o c u m e n t N o : D 1 0 0 2 5 0 Page: 31 RapMan V3.1.0 Double Extruder Installation Section 17 - Setting up the Extruders  Please see the Operation Manual “Extruder First Run” section for details on setting up and testing both Extruder #1 and Double Extruder #2. Section 18 – Calibration Once you are confident both extruder

  • Bfb RapMan 3.1.0, D o c u m e n t N o : D 1 0 0 2 5 0 Page: 25 RapMan V3.1.0 Double Extruder Installation Note: Because the Double Extruder wires have a greater distance to travel to get to the connector, the wires may be too short to reach the connector. The long conduit may be too long for the Extruder #2 wires to poke out the conduit end.  Pull the wires to ensure the maximum length is achieved.  If additional length is needed trim back the length of the conduit at the connector end to expose 40mm of the Extruder #2 wires.  Before making any connections, clearly identify the group of

  • Bfb RapMan 3.1.0, D o c u m e n t N o : D 1 0 0 2 5 0 Page: 23 RapMan V3.1.0 Double Extruder Installation Section 13 - Mounting the Fan  Mount fan from the original assembly, using the two free holes on the front of the carriage, and the two original long bolts from the original carriage (M5 x 40).  Mount the Fan and the Power Receptacle to the Carriage using original hardware.

  • D o c u m e n t N o : D 1 0 0 2 5 0 Page: 6 RapMan V3.1.0 Double Extruder Installation Section 5 - Check the Contents of Double Extruder Carriage Frame  Pack F contains the parts for the Double Extruder Carriage Frame. Check and identify part numbers and quantities. Item Part No. Description Quantity F-1 400510 X Carriage Plate 2 F-2

  • Bfb RapMan 3.1.0, D o c u m e n t N o : D 1 0 0 2 5 0 Page: 9 RapMan V3.1.0 Double Extruder Installation Section 8 - Assemble the Double Extruder  Using the materials supplied in Double Head Extruder Packs A, B, C, D and E (page 5) follow the steps outlined in “Bits from Bytes, RapMan 3, Extruder Build Manual V3.1.0, Document No.: D100245.” This document can be found on www.bitsfrombites.com “Downloads” or on a software CD, if supplied with your RapMan Kit.  Once finished this extruder should be identical to extruder #1 with several minor exceptions: 1. The Single Head PP Conduit Holder and Material Guide, Original Part #10138 wi

  • D o c u m e n t N o : D 1 0 0 2 5 0 Page: 14 RapMan V3.1.0 Double Extruder Installation Section 11 - Fit Double Extruder Carriage to X- Axis Bearing Bars  Parts needed: Item Part No. Description Quantity F-1 400510 (page 6) X Carriage Plate 1 - - Double Carriage pre- assembly (finished assembly from Section 8) 1 - - M5 x 35

  • Bfb RapMan 3.1.0, D o c u m e n t N o : D 1 0 0 2 5 0 Page: 18 RapMan V3.1.0 Double Extruder Installation  Re-fit X-Belt as per the original carriage assembly. Note: the Belt Clamp will have to be adjusted because of the excess length due to the width of the Double Extruder. Make sure the extra length does not get caught in the end idler bearings.

  • Bfb RapMan 3.1.0, D o c u m e n t N o : D 1 0 0 2 5 0 Page: 21 RapMan V3.1.0 Double Extruder Installation  Secure both Extruders onto the carriage using 6, M5 nuts (400133). Two nuts are located in the front and one is on the back of each Extruder.

  • Bfb RapMan 3.1.0, D o c u m e n t N o : D 1 0 0 2 5 0 Page: 27 RapMan V3.1.0 Double Extruder Installation Extruder Pinout Pin Function Wire Colour 1 Extruder #1, Stepper, 2B Red 2 Extruder #1, Stepper, 2A Blue 3 Extruder #2, Stepper 2B Red (new) 4 Extruder #2, Stepper 2A Blue (new) 5 Extruder 3 Stepper, 2B Red N/A 6 Extruder 3 Stepper 2A Blue N/A 7 +12V , Power Grey – Extruder #1 Grey – Extruder #2 (new) Red - Fan 8 Extruder #1, Heater/Fet Grey 9 Extruder #2, Heater/Fet Grey (new) 10 Extruder #3 Heater/

  • Bfb RapMan 3.1.0, D o c u m e n t N o : D 1 0 0 2 5 0 Page: 11 RapMan V3.1.0 Double Extruder Installation Section 10 - Double Carriage Pre-assembly  Parts needed: Item Part No. Description Quantity F-1 400510 (page 6) X Carriage Plate 1 F-2 400508 (page 6) Double Spacer Plate 1 F-5 400138 (page 6) M5 x 20 Hex Bolt 6 (3 from original carriage) F-6 400133 (page 6) M5 Nut Full 6

  • Bfb RapMan 3.1.0, D o c u m e n t N o : D 1 0 0 2 5 0 Page: 3 RapMan V3.1.0 Double Extruder Installation Section 1 - Retro-Fit or New-Build? Note: Retro-Fit - If this is a second head to be fitted to an already assembled RapMan Kit (with the Single Extruder Head Assembly already attached); continue with this manual in the normal manner. Note: New-Build - If this Double Head Extruder is part of a new machine build (i.e. you have purchased a new RapMan Kit with Double Heads… then ignore Section 9 - Removing the Original Single Head and Carriage Assembly

  • D o c u m e n t N o : D 1 0 0 2 5 0 Page: 22 RapMan V3.1.0 Double Extruder Installation  The Double Conduit Bracket F-3, (400509) replaces the original Conduit Bracket from Extruder #1.  Slide the Double Extruder Bracket up conduit of Extruder #1 to achieve fit shown below.  Next, fit the Bracket onto both heads and secure usin

  • Bfb RapMan 3.1.0, D o c u m e n t N o : D 1 0 0 2 5 0 Page: 4 RapMan V3.1.0 Double Extruder Installation Section 3 - Double Head Extruder Kit – Contents  Check the contents of the Double Extruder Installation Kit (400316) for the Packs shown below: Pack Description Quantity A Extruder Frame - Acrylic 1 B Extruder Drive Screw Hardware 1 C Filament 1 D Extruder Head Motor 1 E* Extruder Head Assembly* 1 F Double Extruder Carriage Frame 1 * Dependent on kit ordered, this may be a pre-built or unassembled Extruder Head. Note: RapManUSA kits are all pre-built.

  • Bfb RapMan 3.1.0, D o c u m e n t N o : D 1 0 0 2 5 0 Page: 8 RapMan V3.1.0 Double Extruder Installation Section 7 - Replace Filament Guides  Replace original single hole Filament Guides on the original long PP Conduit, Part #10139, with the Duel hole Filament Guides, F-4, Part #400511 (Page 6).  Note: Carefully slide the all the wires through the opening in the Guide before sliding along the Conduit.  Fit one of the original single hole Filament Guides to PP Conduit, Part #400520, as shown below. This subassembly will be used after the Extruder Heads are attached.

  • Bfb RapMan 3.1.0, D o c u m e n t N o : D 1 0 0 2 5 0 Page: 33 RapMan V3.1.0 Double Extruder Installation When the heads are calibrated, your machine is ready to print! You are well on your way to expand your RapMan options with an added Extruder head. Please refer to www.BitsfromBytes.com for additional information when running Double Extruder Heads for Printing and Support Material, as well as keeping up with the latest technologies being developed for your machine. The BFB Staff

  • Bfb RapMan 3.1.0, D o c u m e n t N o : D 1 0 0 2 5 0 Page: 17 RapMan V3.1.0 Double Extruder Installation  Attach the bottom Carriage Plate (400510) using 10 M5 nuts. Apply even torque to ensure plates are parallel and the bearings run freely.  Note do not put nuts on the bolts that will secure the X Axis Belt.  The Carriage should move freely. If resistance is felt reduce the tension on the bolts.

  • Bfb RapMan 3.1.0, D o c u m e n t N o : D 1 0 0 2 5 0 Page: 19 RapMan V3.1.0 Double Extruder Installation Section 12 - Installing the extruders  Parts needed: Item Part No. Description Quantity Extruder #1 - Extruder #1 Assembly – from original build. 1 Extruder #2 - Double Extruder Assembly (built in Section 8) 1 - 400133 M5 Nut Full – (from original X Carriage) 6 F-7 (page 6) 400520 PP Conduit (black) 1 F-3 (page 6) 400509 Conduit Bracket (acrylic) 1  Position Extr

  • Bfb RapMan 3.1.0, D o c u m e n t N o : D 1 0 0 2 5 0 Page: 7 RapMan V3.1.0 Double Extruder Installation Section 6 - Prepare all Acrylic Parts  Peel the protective film from both sides of all acrylic parts before use.  The simplest way is to use the file supplied in the Tool Kit. Place the file at about a 20 degree angle and roll the edge of the film towards the centre of the part. Once the edge is lifted remove the film completely.  Note: Remove the protective film from both sides

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