Braillo 300 S2 Operation & User’s Manual
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Braillo 300 S2, 2.3 Removal of the top If you are going to do maintenance, it can be more convenient to remove the top. Remove both side panels as described in section 2.2. ‘Removal of the side panels’ on page 11. Loose the four bolts a revolution, then slide the top a little towards the operator panel side. Then lift it straigth up. Loosen the four bolts a revolution or so Slide the top a little towards the display side, then lift it straigth up BRAILLO l NORWAY AS B 300 S2 12
Braillo 300 S2, When the arrows at the end of the shafts are pointing in the opposite direction of each other, the short pivotarmswillbeapproximatelypositionedlikeinthegurebelow: The gap between the long and the short pivot arm should be approximately 0.2 mm. When adjusting this, make sure that the gap is even for all the pivot arms and the same on both ends of the magnet rack. How to adjust: Observe that the screw for horizontal adjustment will not pull the magnet rack outwards, they will only push inward. So the best way of doing this, is to loosen the four fastening bolts holding the magnet rack. Then u
Braillo 300 S2, 5.6 Top and bottom frame Parts top and bottom frame, exploded Pos Name Quantity per. frame 1 Locking ring Ø22 ...................................................... 4 2 Stroke ball bearing Ø12 ............................................2 3 Frame .........................................................................1 4 Spacer Ø22 ................................................................ 2 5 Push rod ceramic Ø12X56 ........................................2 1 2 3 4 5 BRAILLO l NORWAY AS B 300 S2 78
4.15 Main sensor wheel - adjustment The main sensor wheel is placed on the lower shaft, on the opposite end from the belt. Theshaftsmustbeinthepositionindicatedtotheleftinthegurebelow. Thetimingwheelshouldnowbeplacedexactlylikeposition(A)inthegurebelow,i.e.themarkin the middle
Braillo 300 S2, 7.3 Addresses and phone numbers Web: www.braillo.com Administration/Sales department Braillo Norway AS: Oce: Storgt.20,Tønsberg Mail: P.O.Box 447 3101 Tønsberg Norway Phone: +47 33 00 28 70 Telefax: +47 33 00 28 71 e-mail: [email protected] Service Braillo Norway AS: Oce: Wesselsveg100,Stjørdal Mail: P.O.Box 93 7501 Stjørdal Norway Phone: +47 74 84 04 40 Telefax: +47 74 84 04 41 e-mail: [email protected] BRAILLO l NORWAY AS B 300 S2 93
Braillo 300 S2, 5.4 Paper feed Parts paper feed Pos Name Quantity 1 Paper feed tractor ......................................................2 2 Paper feed sensor no. 1 .............................................1 3 Paper feed sensor no. 2 .............................................1 4 Timing wheel ............................................................1 5 Stepping motor ........................................................... 1 BRAILLO l NORWAY AS B 300 S2 75 1 3 4 5 2
Braillo 300 S2, Note! When adjusting the magnet racks vertically, observe that magnet rack A and B must be moved upwards to increase the pressure, and magnet rack C and D must be moved downwards to increase the pressure. (Moving away from the paper increases pressure). BRAILLO l NORWAY AS B 300 S2 57 paper b a d c
Braillo 300 S2, 7.2 Warranty Thisproductleftthefactoryinagoodworkingconditioninaccordancewiththetechnicalspecica- tions and carries a warranty of 3 years on parts valid from the date of delivery from Braillo Norway A/S. The warranty includes: • Replacement of defect part(s) • Shipping cost for the replaced part(s) The warranty excludes: • On-site part replacement (labour, travelling and living expenses for a service engineer) • Shipping costs for sending the faulty unit back to Braillo Norway A/S (see below). • Alte
Braillo 300 S2, 5.3 Paper shoe UPPER Parts paper shoe (upper or lower) Pos Name Quantity per. shoe 1 Retaining ring ............................................................4 2 Stroke ball bearing Ø20 .............................................2 3 Spacer ........................................................................2 4 Paper shoe (upper or lower) ...................................... 1 5 Plastic shims ..............................................................4 BRAILLO l NORWAY AS B 300 S2 74 1 2 3 4 5
Braillo 300 S2, Printer overview Pleaseseethegurebelow: Note that the right-hand and left-hand side are referred to as if you were standing behind the printer facing the opening where the paper is inserted into the printer. BRAILLO l NORWAY AS B 300 S2 8 Control panel Paper direction
Braillo 300 S2, Cables to operator panel SD memory card with software Main board Main board connector Magnet rack power connector 6.2 Electric unit - overview The electric unit is placed on the base plate of the Printer, and contains connections, fuses and power supply. Note that you must disconnect the mains when working on this unit. BRAILLO l NORWAY AS B 300 S2 81
Braillo 300 S2, 4.18 Inductive sensors - adjustment This printer uses inductive sensors in three places. One for the main timing wheel on the lower shaft, and two are controlling the movement on the paper feed mechanism. It is possible to check if the inductive sensors are functioning by looking at the rear end where the cable enters the sensor. Inside the sensor is a little LED lamp that will be lit if a magnetic object is in front of the sensor. The light comes out through some transparent plastic around the cable. So by ha
Braillo 300 S2, 4.9 Beam and Paper shoes - overview Pleaseseetheguresbelow: UPPER UPPER LOWER LOWER Upper Beam Upper Paper shoe Lower Paper shoe Lower Beam Adiprene springs Return spring (blue) Return spring (green) Plastic shims BRAILLO l NORWAY AS B 300 S2 58 Paper moves in this direction
Pleaseseethegureonthepreviouspage. The two shafts, one at the top and one at the bottom, are rotating synchronized. On each shaft there are eccentrics that are moving the beams and papershoes up and down. This movement is used both to hold the paper and to make the dots. A row of dots is printed for each revolution of the shafts. The shafts must rotat
Braillo 300 S2, 4.5 Magnet - replacement Please observe that the numbering on the magnets in a magnet rack, always starts at “one” at the end where the connections are. (It does not refer to dot number, character number or column number!). Disassemble the magnet rack like described in section 4.4. ‘Magnet rack - disassembly, step by step’ on page 44. Next, follow the instructions below. Step 1. Removethevescrewsholdingthelist,andthelist. List BRAILLO l NORWAY AS B 300 S2 46
BRAILLO l NORWAY AS B 300 S2 29 ASCII tables: Main Menu - Printer setup - ASCII tables An ASCII table is the same as a character set. When the Printer receives acharacterfromthecomputer,itgoestoanASCIItabletondout which dot pattern is corresponding to this character. This Printer has a number of ASCII tables, and they are listed like shown�
Braillo 300 S2, 4.12 Beam - replacement of printing pin Seetheguresbelow: Remove the six screws as indicated onthegure. Note! Before the parts are separated, make sure that the beam is held with the printing pins hanging down. Place the pin guide with the pins on a table. Do not turn it upside down or all the pins will fall out!! Now the defect printing pin can be replaced. Assembly is done in reverse order. BRAILLO l NORWAY AS B 300 S2 62
Braillo 300 S2, BRAILLO l NORWAY AS B 300 S2 25 Manual running: Main Menu - Warning - Service/diagnostic - Warning - Manual running When entering this menu choice, a warning window will appear. This is to make the user aware that print jobs from the computer will not be printed as long as you are in this sub-menu. Thefunctionofthismenuchoiceistoactivatedierent functions manually for troubleshooting purposes. - Main motor Use this to manually start and stop the main motor. - Step motor Will run the stepping motor forward approximately one sheet. - Stepmotor Re
BRAILLO l NORWAY AS B 300 S2 20 Operator panel during printing. Pleaseseethegurebelow: Embossing Sheet 1 / 5 means that the Printer are now printing sheet 1 of a book with 5 sheets in total. Copy 1 / 1 means there will be just one copy. If you would like to pause a print job, press the Pause button. When the Printer is paused, the button will change to Continue. Pr
Braillo 300 S2, 4.10 Beam and Papershoes - removal and retting Toremovethebeamandpapershoes,someotherpartsmustberemovedrst.Itmustbedoneinthis order: 1. Remove the belt 2. Remove the inside paper guide 3. Remove the paper feed tractor 4. Remove the top frame 5. Remove magnet rack A and B 1. Remove the belt This is done by loosening the bolts for the belt tensioner. When this is done, the belt can be lifted otheuppercogwheel.Pleaseseeguretothe right. Loosening these two bolts totakeothe belt 2. Remove inside paper guide BRAILLO l NORWAY
Mains - 10 AT Board - 3,15 AT Spare 1 - 1 AT Spare 2 . 1 AT M.rack A - 3,15 AT M.rack B - 3,15 AT M.rack C - 3,15 AT M.rack D - 3,15 AT The fuses. Note that the two mains fuses is placed under transparent lids. All the fuses are 5 x 20 mm and can be of glass or ceramic type. BRAILLO l NORWAY AS B 300 S2 83
Braillo 300 S2, The second adjustment is the pressure the sponge list makes against the pivot arms. The sponge list works as a return spring for the pivot arms. The correct adjustment is when the sponge list is slightly pressing against the pivot arms, but the pivot arms can still move freely. Loosen these screws Pivot arms is pressed a little into the sponge BRAILLO l NORWAY AS B 300 S2 51
Braillo 300 S2, Parts shaft, exploded Pos Name Quantity per. shaft 1 Main bearing with housing .......................................2 2 NutKM5 ...................................................................2 3 Bearing outer eccentric 6205 2Z ................................ 2 4 Shaft ..........................................................................1 Shaft, exploded view BRAILLO l NORWAY AS B 300 S2 77 1 2 3 4
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