BURNiT WBS Magna 160kW Operation Manual

Text of BURNiT WBS Magna 160kW User Guide:

• BURNiT WBS Magna 160kW, TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL 22 -EN 11.2. Technical parameters Table 6. Model WBS MAGNA 160kW 250kW Heat output kW 160 250 Heating surface m² 1200÷1600 2000÷2500 Height H mm 1800 2150 Width L/ Depth D mm 850/1880 950/2070 Mantle volume L 500 790 Combustion chamber volume L 350 560 Combustion chamber resistance Pa/mbar 23/0.23 23/0.23 Required chimney draught Pa/mbar 42/0.42 42/0.42 Recommended fuel wood, wood briquettes; coal

• TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL 5 -EN 2. PRODUCT DESCRIPTION WBS Magna boilers are designed mainly for burning solid fuels - wood, wood briquettes class B and coal. Designated for space heating of large premises - residential and public buildings, industry workshops, they can be by option connected to open- or close circuit central heating installation. These

• BURNiT WBS Magna 160kW, TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL 12 -EN The inner diameter of the chimney depends on its real height and the power capacity of the boiler (see diagram 5). Please entrust choosing a chimney and its installation by a qualified professional. The required distance between the boiler and the chimney is 300 - 600 mm. Diagram 5. Interdependence between boiler rated power and flue dimensions 7.2. Connecting the thermostatic draft regulator - air flow regulator Remove the lever and bolt and tight the thermostatic regulator to the boiler as shown in the diagram 6. Connect the chain to regulat

• BURNiT WBS Magna 160kW, TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL 4 -EN Safety rules for user operation: - Operate the heating boiler at a maximum temperature of 85°C, and to that end you must regularly inspect the boiler room. - Do not use flammable liquids for ignition or increase the fire or increase boiler’s output. - Collect ash in lid-covered fireproof containers. - Clean the heating boiler surface using non-flammable agents only. - Do not place flammable objects onto the heating boiler or in its proximity (see diagram for the minimum clearances). - Do not store flammable materials in the boiler room.

• TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL 14 -EN Output too low 1. Insufficient draught. 1. Check chimney condition and measure draught. (must be performed by an authorized service) 2. The heating capacity of the fuel is too low (not sufficicent). 2. Make sure you are using dry fuel. When using fuels with high percent humidity it is possible that the boiler w

• BURNiT WBS Magna 160kW, TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL 24 -EN 12. RECYCLING AND WASTE DISPOSAL 12.1 Recycling of boiler packaging Parts of the packaging made of wood or paper can be used as combustible. Submit the rest of the packaging material for recycling according to the local regulations and requirements. Replaced heating installation components must be submitted for processing to an authorized factory which complies with the environmental protection regulation. 12.2. Recycling and waste disposal At the end of life cycle of each product its components are due to be disposed of in conformity with regulatory prescriptions. Obsolete equipment shall be collected separately from

• BURNiT WBS Magna 160kW, TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL 8 -EN 5. DELIVERY OF THE BOILER • Inspect the integrity of the packaging upon delivery. • Check whether all components have been delivered to you. Boiler scope of delivery includes: 1) Boiler body with boiler doors. 2) Safety valve 4 bar. 3) Fire irons. 4) Cleaning brush for flue pipes. 5) Technical passport. Installation and operation manual. 6) Service booklet and Warranty card. If any of the above items are missing, contact your supplier. 6. INSTALLATION OF THE HEATING BOILER The ass

• BURNiT WBS Magna 160kW, TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL 18 -EN 9.2. Adjust the boiler combustion by thermostatic draft regulator Adjusting. Heat the boiler up to 80°С. Control valve is placed in a position to meet the temperature reading on the thermometer. Red numbers and red indicator point are valid for vertical mounting. Thermostatic regulator test. Through the control valve set temperature reading of thermometer in the boiler. The flap must be close when the temperature reach 85°С. 9.3. Cleaning of the boiler Caution! Hot surfaces. Before cleaning the boiler, make sure the fire in it has died out and the boiler has coo

• BURNiT WBS Magna 160kW, v. 0.3 www.sunsystem.bg ISO 9001:2008 BUREAU VERITAS Certification BG119996Q 12 Madara Blvd., 9700 Shumen, Bulgaria t: +359 54 874 555 f: +359 54 874 556 e-mail: [email protected] 129 Vitosha Blvd., 1000 Soa, Bulgaria t: +359 02 952 24 05 f: +359 02 952 67 20 e-mail: sunso[email protected]

• BURNiT WBS Magna 160kW, TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL 15 -EN 7.4. Connection diagrams 7.4.1. Connection of BURNiT WBS Magna boiler in a closed system Such connections must be performed by a technician / service shop authorized for such operations. Diagram 7 1 - Thermostat 6 - Hot water collector 2 - Expansion vessel 7 - Neating circuit 2 pump 3 - Safety valve 8 - Return valve 4 - Circulation pump 9 - Heating circuit 1 pump 5 - Cold water collector 10 - Mixer valve 11 - Air vent

• BURNiT WBS Magna 160kW, TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL 3 -EN DANGER of fire when burning flammable materials or liquids. - Flammable materials/liquids must not be left in close proximity of the heating boiler. - Indicate to the user of the installation the valid minimum distances to flammable materials. DANGER of intoxication, suffocation. Inadequate inflow of fresh air to the boiler room may result in dangerous leak of exhaust gases during boiler operation. - Make sure the air inlets and exhaust gas outlets are not clogged or closed. - If faults are not remedied immediately, the boiler must not be operated, and

• TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL 17 -EN 8. FILLING THE HEATING INSTALLATION Table 5 Problem Prevention Possible installation damage due to strains in the material caused by temperature differences. Fill the heating installation only in cold conditions (inlet temperature must not exceed 40°C). Danger of installation damage due to accumulation of deposits. Condensate

• BURNiT WBS Magna 160kW, TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL 21 -EN Diagram 9. Elements of WBS Magna 160kW /250kW 1. Hot water uotlet; 9. Transportation openings; 2. Safety line sleeve; 10. Air intake door; 3. Thermal wool insulation; 11. Opening for mounting a burner with protective cover 4. Fume exhaust tube; 12. Loading door; 5. Mantle; 13. Inspection door; 6. Three-pass flue gas flow; 14. Cold water inlet; 7. Combustion chamber; 15. Drain; 8. Metal grate; 16. Flue;

• TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL 1 -EN TABLE OF CONTENTS: 1 EXPLANATION OF SYMBOLS AND SAFETY INSTRUCTIONS 2 1.1. Explanation of symbols 2 1.2. Requirements to boiler installation room 2 1.2.1. Instructions to boiler installer 2 1.2.2. Instructions to installation user 3 1.2.3. Minimum clearances for installation and combustibility of buil

• BURNiT WBS Magna 160kW, TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL 7 -EN Important: When installing the boiler, the wooden pallet onto which the boiler is placed must be removed by unscrewing the bolted connections using flat ring wrench S13. WBS Magna A, mm B, mm C, mm D, mm Weight, kg 250 kW 1000 2120 175 2310 1585 160 kW 900 1900 175 1980 1210 Diagram 3. Overall dimension of boiler body and housing, model WBS Magna 160kW and 250kW

• BURNiT WBS Magna 160kW, TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL 6 -EN 3. FUELS The heating boiler can utilize only natural and untreated wood, or coal. Pressed fuels and briquettes containing only wood may also be used. Log length should be: - up to 1000 mm (model WBS Magna 250kW); - up to 800 mm (model WBS Magna 160kW); For maximum utilization of the wood heating value we recommend to use wood which has dried over a period of 1,5 - 2 years. High moisture content of the wood decreases its heating value which in turn reduces boiler output. Diagram 2. Relation between wood heating value and water content. Tab

• BURNiT WBS Magna 160kW, TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL 2 -EN 1. EXPLANATION OF SYMBOLS AND SAFETY INSTRUCTION 1.1. Explanation of symbols CAUTION! - Important recommendation or warning concerning safety conditions during installation and operation of the heating boiler. DANGER! - fault or improper use may cause injury or be hazardous to the life of humans or animals. FIRE HAZARD! – fault or improper installation and operation may cause fire. INFORMATION - Important information on the proper operation of the product. 1.2. Requirements to boiler installation room This manual contains important information for the

• BURNiT WBS Magna 160kW, TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL 19 -EN Tar deposits or residues of non- combustive materials inside the boiler firebox deteriorate normal combustion process. 4. Clean up to the end fume exhaust tube with the brush. Blockage interfere with normal operation of the boiler and reduces power. 5. Dismount the inspection covers positioned under the boiler’s chimney and clean the ash. 6. Check if the doors are sealed well. In case of necessity of regulation of doors or change of the insulation rope please, contact your authorized installer. 9.4. Important recommendations for long-lasting and correct operation of the boiler. - Carry out periodic maintenanc

• BURNiT WBS Magna 160kW, TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL 13 -EN 7.3. Connecting the boiler to the heating installation. Such connection must be performed by a technician / service shop authorized for such operations. When the boiler is connected to a heating system, it is mandatory to install a 4 bar relief valve and expansion vessel. No shut-off fittings may be installed between the relief valve, expansion vessel and boiler. It is mandatory to install a three-way valve (Laddomat or similar) or a four-way mixing valve which to ensure that the temperature of the heating medium fed into the boiler from the heating

• BURNiT WBS Magna 160kW, TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL 20 -EN 10. WARRANTY TERMS The warranty terms are described in the Service booklet included in the supply. 11. TECHNICAL PARAMETERS 11.1. General features: - The maximum operating pressure is 4 bar - enough to feed a large-scale heating system. - Combustion chamber with large heat exchanging surface and low chamber resistance. - Combustion chamber with three-way traffic of the exhaust gases through the smoke pipes, protected by a water jacket. - Easy cle

• BURNiT WBS Magna 160kW, TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL 16 -EN 7.4.2. Connection of BURNiT WBS Magna boiler in an open system Diagram 8 1 - Cold water inlet 5 - Return valve 2 - Drainage 6 - Insulation 3 - Air vent line 7 - Hot water outlet 4 - Expansion vessel (open)

• BURNiT WBS Magna 160kW, TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL 10 -EN Steps to assemble the panels of the boiler housing: Step 1: Fix Lower side panel 1 to boiler body by using Auxilliary mounting plate 12 Step 2: Fix Side middle panel 2 to boiler body by using Auxilliary mounting plate 12 Step 3: Mount thermometer - place the probe into sensor sleeve Step 4: Fix Upper right side panel 3 to boiler body by using Auxilliary mounting plate 12 Step 5: Fix Upper left side panel 4 to boiler body by using Auxilliary mounting plate 12 Step 6: Fix B

• BURNiT WBS Magna 160kW, TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL 9 -EN - No objects made of flammable materials or liquids may be placed on/near the boiler; 6.2. Assembly / disassembly of the boiler housing Diagram 4. Elements of boiler housing, model WBS Magna 160kW and 250kW Table 3 № Element pcs 1 Lower side panel with insulation 2 2 Side middle panel with insulation 2 3 Upper right side panel with insulation 1 4 Upper left side panel with insulation 1 5 Back left panel with insulationя 1 6 Back right panel with insulation 1 7 Front lower panel with insulation 1 8 Front upper panel with insulation 1 9 Screw М5 х 16 mm (WBS Magna 160kW)

• BURNiT WBS Magna 160kW, TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL 11 -EN 7. SETUP OF THE HEATING BOILER 7.1. Connecting the boiler to a chimney Boiler-to-chimney connection must always comply with the existing standards and rules. The chimney must provide sufficient draught for evacuation of the smoke under any conditions. The proper functioning of the chimney requires adequate sizing of the chimney itself since the draught it produces affects combustion, boiler’s output and life span. The draught created by the chimney is in f

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