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CellarCool CM2500 Evaporator Technician Manual

CellarCool CM2500 Evaporator Manual Online:

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CellarCool CM2500 Evaporator User Manual
CellarCool CM2500 Evaporator User Guide
CellarCool CM2500 Evaporator Online Manual

Text of CellarCool CM2500 Evaporator User Guide:

  • CellarCool CM2500 Evaporator, Copyright © 2012. CellarCool. All rights reserved. CellarCool copyrights this manual, the product design, and the design concepts, with all rights reserved. Your rights with regard to the hardware and manual are subject to the restrictions and limitations imposed by the copyright laws of the USA. Under copyright laws, this manual may not be copied, reproduced, translated, transmitted, or reduced to any printed or electronic medium or to any machine-readable form, for any purpose, in whole or in part, without the written co

  • CellarCool CM2500 Evaporator, CMW 070517 Page 54 | 1-855-235-5271 Model ______________________________________ Serial Number __________________________ Installed by __________________________________________ Date __________________________ A CM2500 information, contact us via phone at 1-800-343-9463 or please send a letter via U.S. Mail to: Customer Service CellarCool Corporation 1738 E Alpine Ave Stockton, CA 95205 Email: [email protected] Web: www.cellarcool.com B. Technical Assistance. CellarCool Customer Service is available Monday through Friday from 6:30 a.m. to 4

  • CMW 070517 Page 4 | 1-855-235-5271 Pump Down Cycle CellarCool’s split systems operate on a pump down cycle dierent from traditional air conditioners. As such, there is no wiring between the condensing unit and evaporator unit. (However, if the system is equipped with a Cold Weather Start Kit, it will require two 24-volt wires running from the evap

  • CellarCool CM2500 Evaporator, CMW 070517 Page 20 | 1-855-235-5271 INSULATION BLANKET INSTALLATION, CONTINUED 1. Spray the top of the evaporator unit with spray adhesive. (See spray adhesive directions for proper tack time before proceeding to step 8.) 2. Set piece (B) in place by pressing firmly on all surfaces of the insulation that come in contact with the top of the evaporator unit (see illustration). 3. Using a utility knife, cut holes in the insulation for line set, wiring, and drain line if needed. 4. Once insulation is installed, apply foil tape to all seams, covering them completely. 5. Inspect insulation for damage/defects. If damaged, repair with f

  • CellarCool CM2500 Evaporator, www.cellarcool.com | Page 53 CellarCool only collects California sales tax for orders shipped within the State of California; CellarCool does not collect sales tax for orders shipped to other states. However, the Purchaser and the End User may be liable to the taxing authority in their state for sales tax and/or use tax on the Product. The Purchaser and the End User should each check with their state’s taxing authority for sales and use tax regulations. 6. Customer Service and Troubleshooting CellarCool’s customer service department is available to answer any q

  • CMW 070517 Page 14 | 1-855-235-5271 Minimum Tools Needed: Fully exposed mounting option Flush mount option Choose a mounting option suitable for the installation location. Partially recessed mounting option 1. Locate the desired installation location. Using a stud nder, locate the ceiling joists on either side of the center point. Cut and frame an opening in the ceiling

  • CellarCool CM2500 Evaporator, CM2500 VERSION 2 TECHNICIAN’S MANUAL NOTICE: To activate the split system warranty, the installing certied HVAC/R service tech must complete the split system warranty checklist and send back to CellarCool.

  • CMW 070517 Page 24 | 1-855-235-5271 2. Using a drill with a ⁄” bit, drill four holes in the drywall for the screws. Insert the four (4) provided drywall anchors into the drywall, then tap them in with a hammer until they are ush with the wall. WALL MOUNT BRACKET INSTALLATION, CONTINUED 3. Place bracket against wall, aligning screw holes with dr

  • CellarCool CM2500 Evaporator, CMW 070517 Page 6 | 1-855-235-5271 RECEIVING & INSPECTING THE SYSTEM • Use caution when lifting and check package for damage. • Lift only at the designated hand-hold locations on the shipping container, or fully support the unit from underneath. A shipment may include one or more boxes containing accessories. • Before opening the container, inspect the packaging for any obvious signs of damage or mishandling. • Write any discrepancy or visual damage on the bill of lading before signing. • Allow the condensing unit to sit for 24

  • CellarCool CM2500 Evaporator, CMW 070517 Page 2 | 1-855-235-5271 WARNING The evaporator unit (fan coil unit) must be insulated using the insulation blanket provided in accordance with this manual. Refer to the insulation blanket installation instructions. Failure to follow the instructions provided will result in a poor vapor barrier, water damage, rust, and system corrosion which will void the warranty on your unit. The evaporator unit (fan coil unit) must be insulated using berglass insulation (R13 or higher) in addition to the provided insulation blanket. This includ

  • CellarCool CM2500 Evaporator, www.cellarcool.com | Page 13 CM2500 ITEMS TO ROUTE BEFORE INSTALLING THE EVAPORATOR UNIT Routing Instructions: 1. Route the line set from the condensing unit to the desired evaporator unit installation location. 2. Route the display cable from the desired location to the evaporator unit installation location (see page 23 for more display information). 3. Route the bottle probe cable from the desired thermostat bottle location to the evaporator unit installation location (see page 22 for more bottle probe information). 4. Route the drain line from a proper discharge location to

  • CellarCool CM2500 Evaporator, www.cellarcool.com | Page 19 CM2500 _ _ M i n . T a c k T i m e A d h e s i v e _ _ M i n . C u r e T i m e D i r e c t i o n s _ _ M i n . T a c k T i m e D i r e c t i o n s INSULATION BLANKET INSTALLATION 1. Once mounting bracket location has been selected and installed, proceed to the insulation blanket installation. 2. Spray adhesive onto the sides of the portions of the evaporator unit and mounting bracket which protrude into the attic. See spray adhesive directions for proper tack time before proceeding to step 3 (s

  • CellarCool CM2500 Evaporator, CMW 070517 Page 42 | 1-855-235-5271 Code Cause Solution The following alarm codes will be displayed on the screen along with the alarm icon E1 Bottle probe is not connected Attach bottle probe to circular connector (see instructions on page 18) Faulty bottle probe connection Locate faulty bottle probe connection by inspecting all wiring connections between the bottle probe and the circuit board. The two-pin connector for the bottle probe should be connected to the CPB/PB1 terminal on the circuit board. If it is not connected, plug it in. If a faulty connection has been identied, correct the issue or contact customer service for fu

  • CMW 070517 Page 12 | 1-855-235-5271 SPLIT SYSTEM CHECK LIST In order to activate the warranty for this product, the information here must be complete and accurate. Any incorrect or omitted information will result in a return trip by the installing technician at their cost. Note: All readings need to be taken while the compressor is running. DATA RECORDINGS

  • CellarCool CM2500 Evaporator, www.cellarcool.com | Page 3 CM2500 WARRANTY REGISTRATION In order to activate the warranty of your system, the verication and operational documentation must be completed by the certied refrigeration technician installing your system and submitted via mail, fax, or e-mail. Mail to: CellarCool ATTN: Warranty Registration 1738 E. Alpine Avenue Stockton, CA 95205-2505 USA Fax to: 209-466-4606 Scan and email to: [email protected] INTRODUCTION Customer Service Thank you for purchasing a Cella

  • CellarCool CM2500 Evaporator, CMW 070517 Page 52 | 1-855-235-5271 1. allow the exclusion or limitation of incidental or consequential damages, or allow limitations on how long an implied warranty lasts, so the above limitations or exclusions may not apply to you. This limited warranty gives you specic legal rights, and you may have other rights, which vary from state to state. 2. Failure of the End User to comply with all of the Product Installation Requirements, Maintenance Requirements and End User Requirements may, at CellarCool’s sole discretion, void this limited warranty. 3. No one has

  • CellarCool CM2500 Evaporator, www.cellarcool.com | Page 11 CM2500 COLD WEATHER START KIT CONDENSING UNIT QUICK VIEW Thermal Switch Receiver Heater Compressor Contactor (Magnecraft Relay) Enclosed Power Relay Bypass Timer Start Assist (Magnecraft Relay) COLD WEATHER START KIT ELECTRICAL SET UP

  • CellarCool CM2500 Evaporator, CMW 070517 Page 36 | 1-855-235-5271 Refrigerant Piping Procedure When installing/routing the line set, cap both ends of each tube to prevent material or debris from entering the tubing. Prior to connecting the piping, loosely connect the refrigerant gauges to the service ports of the suction and liquid line service valves. Purge the charging hoses with dry nitrogen and tighten the hose connections. Remove the service valve caps and turn the valve stem clockwise (half of a complete turn) in order to unseat the valve and open the service port. The valve comes in a back seated position from the factory. Keep the piping port sealed

  • CellarCool CM2500 Evaporator, www.cellarcool.com | Page 31 CM2500 PREPARING THE CONDENSING UNIT Electrical Needs The condensing unit requires a dedicated 115V, 15-amp circuit. The unit draws a large inrush current for about 1 second the instant the compressor starts. With a dedicated circuit and circuit breaker, the condensing unit will have sucient power for eective operation. (The compressor is controlled by a low-pressure switch mounted on the condensing unit. This feature eliminates the need for wiring between the evaporator unit/fan coil

  • CellarCool CM2500 Evaporator, CMW 070517 Page 48 | 1-855-235-5271 BYPASS TEST PROCEDURE 1. Disconnect power from the evaporator unit. 2. Loosen the two (2) screws on the front of the grille or duct plenum. 3. Pull the grille or duct plenum away from the evaporator unit. 4. Remove the screw securing the control panel in place. 5. Slide the control panel down, out of the evaporator housing. The control panel has two (2) hooks which allow it to attach to the evaporator unit for easy serviceability. 6. Disconnect the Molex connector labeled #4. 7. Locate the bypass plug included in the accessory kit. 8. Plug the bypass plug into the male Molex connector. 9. Connect power t

  • CellarCool CM2500 Evaporator, www.cellarcool.com | Page 35 CM2500 LINE SET PIPING DIAGRAMS These are two options for running the line set from the coil to the condensing unit. Option 1 applies when the system is installed with the condensing unit below or leveled to the coil. Option 2 applies when the system is installed with the condensing unit at a higher elevation than the coil. Option 1 Option 2

  • CellarCool CM2500 Evaporator, www.cellarcool.com | Page 39 CM2500 Compressor is on Fan is on Anti-Frost Cycle running Alarm is present ° F ° F View/Change Set Point Enter User Menu (hold for 3 sec) Unlock Button (hold for 1 sec) Scroll Button Change Set Point 55°F Power On/O Scroll Button Change Set Point Return to Previous Menu DISPLAY LAYOUT

  • CellarCool CM2500 Evaporator, CMW 070517 Page 10 | 1-855-235-5271 CM2500 CONDENSING UNIT QUICK VIEW* Electrical Box Receiver Liquid Line Service Valve Suction Line Service Valve Fan Cycling Switch Cut Out: 75 psi Cut In: 120 psi Low Pressure Switch Cut Out: 5 psi Cut In: 20 psi Cold Weather Start Kit Electrical Box Low Pressure Switch Cut Out: 5 psi Cut In: 20 psi Fan Cycling Switch Cut Out: 75 psi Cut In: 120 psi *CWSK not shown

  • CellarCool CM2500 Evaporator, www.cellarcool.com | Page 29 CM2500 CM2500 WIRING DIAGRAM 1 4 14 BLACK GREEN BLACK WHITE BLACK BLUE WHITE (1) (4) SOLENOID GREEN GREEN Panasonic FV-08-11VF5 CONDENSATE PUMP WHITE BLACK BLACK BLACK UNIT GROUND STUD WHITE WHITE 115V LINE 115V NEUTRAL GROUND RESERVOIR WHITE BLACK BLACK BLACK BLACK BLACK YELLOW GREEN 12345 12345 LINENEUTRAL C NCNO C NC NO C NO C NO NEUTRAL LINE OUT 2 OUT 3 OUT 1 OUT 4 B Probe Evap ELIWELL RTN400 PANASONIC Pb1Pb2Pb3 CPB CPBCPB 12V D GND KEYB DI 1 3 4 5 6 7 89 10 11 12 13 14 KDT PLUS DISPLAY BLUE

  • www.cellarcool.com | Page 45 CM2500 TROUBLESHOOTING GUIDE Unit has ice forming on the evaporator unit (fan coil unit) Possible cause Solution Evaporator lter or coil is dirty Remove the lter and wash it, then clean the coil with a vacuum. If coil is very dirty, use a spray bottle with a small amount of liquid dish detergent or coil cleaner. Spray coil, let set for �

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