Durst Omega 2 Operating Instructions Manual

Text of Durst Omega 2 User Guide:

• Durst Omega 2, H Service Omega 2 Contact with ink! Health hazard Wear protective gloves. Wear safety goggles. Avoid allowing ink to come into contact with skin and eyes. 1 2 Fig. 53 Preparing for cleaning 3. Pull out light trap carrier (1) completely. 4. Open cleaning access point (2).  The printer is prepared for cleaning. 10.2 Sucking out nozzles Contact with ink! Health hazard Wear protec tive gl oves. Wear safety goggles. Avoid a llowing ink to come into contact with skin and eyes. 1. Ensure that the si

• Durst Omega 2, Omega 2 H S e rvice 1 3. Loosen the two cable connections (1) at the top of the UV unit. 1 4. Remove the knurled screws (1) at the front and rear retainers of the UV unit. 5. Remove UV unit. 2004 – 2014 © Durst Pho totechn ik AG – www.durst-online.co m , Omega 2 , Issued 07/201 4 77 / 91

• Durst Omega 2, Omega 2 F Softw are Fig. 41 Maintenance tab Some activities described in the "Service" part can be called up directly in this tab as a PDF or film. 4.5 Ink batch tracking You can document the refill date, color and batch number of the ink on the Ink Batch Tracking tab. 2004 – 2014 © Durst Pho totechn ik AG – www.durst-online.co m , Omega 2 , Issued 07/201 4 59 / 91

• Durst Omega 2, Omega 2 F Softw are Fig. 32 Auto Timer tab 2.3 Ink costs You enter the current cost per ink color and read the current ink consumption on the Ink Cos t tab. Fig. 33 Ink Cost tab 2004 – 2014 © Durst Pho totechn ik AG – www.durst-online.co m , Omega 2 , Issued 07/201 4 51 / 91

• Durst Omega 2, B Safety Omega 2 15.3 Careful handling of the encoder ruler 1 Fig. 4 Encoder ruler Scratching the encoder ruler (1) reduces the functionality of t he printer. Do not touch the encoder ruler with hard objects. 15.4 Cleaning The print heads can dry out as a result of improp er cleaning. This will lead to decreased printing quality or ev en the failu re of individual nozzles. Due to so iling on the nozzle plate , the ink can be smeare d on the printed medium. Soiled filters and so iling o n the c onveyor belt can lead to malfunctioning of the exhaust and ventilation. This can cause the following damage:  Fail

• Durst Omega 2, J Appendix Omega 2 Parameters Value Media width  Max. 1600 mm (63 in)  Minimum plate media width = m e dia weigh t / 0.04 Printable media width for flexible media 300 …1590 mm (11.8…62.6 in) Plate length  Min. 420 mm (16.5 in)  Max. 2000 mm (78.7 in) Outer diamete r of the roll medium Max. 210 mm Core diameter for roll medium 76.2 mm (2.9 in) with Rho Axle 76 Media weight Max. 50 kg 1.4 Workstation Parameters Value Operating system Red Hat Enterprise Linux Ports  USB  Ethernet: 10/100/10

• Omega 2 B Safety 3 Safety and monitoring equipment 3.1 Protective equipment  The purpose of the protective equipment for loading and unloading media and ink is to prevent the user from being exposed to electrical or mechanical danger. Under no circumstances may the method of functioning of this equipment be changed.  The sliding doors must always remain closed and may only be opened for m

• Durst Omega 2, C Des crip tion Omega 2 Components 1 Ink supply unit 1 Fig. 7 Ink supply unit Depending on the version, the ink supply unit (1) contains 4 to 8 ink tanks for ink of different colors and a loading compartment for refill tanks. Function New refill tanks are connected in the loading compartment to refill the ink tanks. The ink flows from the loading compartment to an internal intermediate tank. The fill level of this intermediate tank is indicated in the software. 1.3 Cleaning system Task The cleaning system is used for automatic and manual cleaning of

• Durst Omega 2, Omega 2 EOperation The refill tank must be ventilated in order for it to empty fully. For this purpose, the bleed tab on the bottom o f the refill tank must be cut open. 1 Fig. 12 Cutting open bleed tab 7. Cut open bleed tab (1). Open quick connectors! Soiling and harden ing of ink Do not remove refill tank from the quick connector after refilling. If a quick connector is not being u sed: Close quick connector w ith provided cover cap. 8. Leave refill container connected to the quick connector and in the loading compartment until the next change. Refilling of th e in

• Omega 2 J Appendix Parameters Value Resolution  Standard Printing Mode: 576 x 600 dpi  Fine Art Mode: 1200 x 900 dpi  Expert Mode: 1728 x 600 dpi Standard CMYKColors Optional  Light cyan and light magenta  White  Spot colors (on request) Ink supply unit Refill ink in 1 liter refill containers and 2 liter intermediate tanks for interruption-free printing S

• Durst Omega 2, Omega 2 H S e rvice 6 Changing lubricating plates Tools/Accessories (→ Page 89 / Accessories a nd spare parts):  Specified clean i ng cloth  4 lubricating plates  Grease gun  Cleaning paper  Lubricant for lubricating plates  Lubricating oil Energized components, even when the printer has been switched off! Risk of death via electric shock Switch off printer with the main switch. Encoder ruler could be scratched! Reduced functionality of the printer Do not touch the encoder ruler with hard objects. 1. Switch off printer. 1 Fig. 51 Loosen screws 2. Loosen screws ( 1) at the 4 lubricating plates (2 lubricating p

• Durst Omega 2, Omega 2 B Safety 8.1 U V light UV light emitted by the UV lamps onto the print carriage can cause lethal burns and damage to the eyes. The viewing windows filter out UV rays. Do not remove the sliding doors. Check to make sure the sliding doors are closed and locked during printing. 8.2 H ot surfaces The UV lamps on the print carriage are heated up to temperatures exceeding 65 °C (149 °F). Contact with the UV lamps can cause severe burns. Before carrying out work on the UV lamp head wait at least half an hour after the unit has been switched off until the lamps have cooled down. Wear protective gloves whe

• Omega 2 J Appendix 3 Accessories and spare parts Accessory/Spare part Description Order code Omega 2 LED Ink Cyan Cyan LED ink 1604012 Omega 2 LED Ink Magenta Magenta LED ink 1604011 Omega 2 LED Ink Yellow Yellow LED ink 1604010 Omega2LEDInkBlack Black LED ink 1604013 Omega2LEDInkWhite White LED ink 1604014 Omega 2 LED Ink Light Magenta Light Magenta LED ink 1604015 O

• Durst Omega 2, B Safety Omega 2 4 Ambient conditions The printer may only be operated under the specified ambient conditions (→ Page 86 / Technical data). 5 Modifications, attachments and changes in location The printer is installed and commissioned by authorized Durst service technicians.  The installation location of the printer may not be changed. Structural stresses and strains are taken into account during installation. Any change to the installation location or structural modifications to the building m

• Durst Omega 2, Omega 2 H S e rvice Completing cleaning procedure 12. Dry emission window with a dry paper towel if necessary. 13. Mount UV unit. 14. Make cable connections. 15. Close housing cover. 16. Switch on printer. 10 Servicing print heads and the printing plate 10.1 Preparing for cleaning Tools/Accessories:  Protective gloves  Safety goggles  Cleaning cloth  Cleaning solution (Rho Cleaning Solution 2) ✔ The printer is switched on 1. Switch off U V lamp system. 2. Push print carriage to the left manually via the cleaning access point. –or– Carry out the following procedure in the software: – Click Prin

• Durst Omega 2, Omega 2 EOperation Fig. 17 Roll mount (here: right side) 4. Lift roll with axis and push axis ends into the right and left roll mount.  The axis is engaged in the right and left roll mounts. 5. Align roll approximately centered on the axis. 6.2.3 Inserting a medium ✔ The new roll is loaded 1. Pull medium upward. 2. Guide medium on the conveyor belt. When doing so, align the medium approximately in the center using the scale. 3. Guide medium through the printer to the unloading side. 4. Secure disks at the roll ends with the set screws. 5. Straighten medium on the unloading side. 2004 – 2014 © Durst Pho totechn ik AG –

• Durst Omega 2, E Operation Omega 2 1 Fig. 18 Starting suction 6. Press green button (1) to start the suction.  The Media Load Position dialog window appears in the software. 6.2.4 Entering position of the medium It can only be ensured that the printer will not print past the medium edge if the position of the medium edge is read exactly and entered in the software. 38 / 9 1 2004 – 2014 © Durst Ph ototechnik AG – www.d urst-online .com , Omega 2, Issued 0 7/20 14

• Durst Omega 2, E Operation Omega 2 Fig. 15 Putting disks on roll ends 2. Put disks on both roll ends. Do not tighten set screws (1) yet, however. Fig. 16 Roll rotation direction (variant A: printing on the outside, variant B: printing on the inside) 3. Align roll depending on side to be printed. 36 / 9 1 2004 – 2014 © Durst Ph ototechnik AG – www.d urst-online .com , Omega 2, Issued 0 7/20 14

• Durst Omega 2, H Service Omega 2 3 1 2 Fig. 48 Emptying spitting tray Contact with ink! Contact with skin or breathing in fumes poses health risk Wear protective gloves. Wear safety goggles. Avoid a llowing ink to come into contact with skin and eyes. 1. Pull out the light trap carrier (3) until it stops. 2. Remove spitting tray (2) and clean it. –or– Suck out spitting tray with the vacuum hose from the cleaning access point (1). 3. Replace spitting tray in its original position. 4. Push in light trap carrier. 4 Lubricating carriage guide Tools/Accessories (→ Page 89 / Accessories and spare parts):  Lubricating oil  Specified cleaning cloth 70 / 9 1 2004 –

• FSoftware Omega 2 Fig. 42 Ink Batch Tracking tab If a new ink refi ll container is connected, a new entry must be created for this refilling procedure on the Ink Batch Tracking tabwiththeAdd button. This increases the ink-level indicato r on the status line of the softw are by exactly 1 liter. If this is not carried out, or if it is carried out incorrectly, the ink-level indicator w ill not ma

• Durst Omega 2, FSoftware Omega 2 4.3 Ink heating You c an call up the print head temperature and print head heating on the Ink Heater tab. Fig. 40 Ink Heater tab Calling up print head temperature Whentherespectivebuttonisclicked,thec urrent temperature for each color and print head is displayed. The top line sh ows the values for the first print head row, and the bottom line shows th e values for the second print head row. The individual values X/Xcorr espond to the individual print heads in the sequence 1 to 2. The value is not updated automatically. It m ust be updated again by clicking the button as needed. Calling up print head heat ing When clicking the respective button, t

• Durst Omega 2, Omega 2 F Softw are 5.2 P reparation of jobs in hotfolder The jobs are prepared in the corresponding hotfolders. The hotfolders are displayedontabswiththenumbers1, 2 and 3. 1 Navigation window Fig. 43 Example: 1 tab Navigation window The tab of a hotfolder contains the navigation window (1), in which the current stored jobs are displayed. Sub-tabs The hotfolders contain the following sub-tabs:  Basics  Print options  Border/Size  Crop The sub-tabs Basics, Print options and Border/Size corres pond with the sub-tabs on the Hotfolder Setup tab (→ Page 46 / Hotfolders). You can modify the preset parameters for each job separately on this sub-ta

• Durst Omega 2, E Operation Omega 2 3.1 Switching on printer ✔ The workstation is booted up ✔ The software has been started 1. Switch on main switch on the printer. 2. Close s liding doo rs. 3. Click Printer in the software. 4. Selec t Printer tab. 5. Click Initialize.  The print ca rriage and all motors move to t he reference position.  The interface between the internal electronics and workstation is initialized.  The UV lamp system is initialized.  The multiple spitting process is started.  The procedure is shown on the screen and is complete after approx. 3 minutes. 6. Start loading procedure (→ Page 35 / Loading

• Durst Omega 2, J Appendix Omega 2 J Appendix 1 Technical data 1.1 General specifications Parameters Value Europe 230 V single-phase AC (±10%), 50/60 Hz, 3.0 kVA, 13 A Power supply US Via external transformer only Compressed-air input Max. 5.5…6.5 bar at 1 liter/min (dry air only) Compressed-air connection on printer  Quick c los ure for PA/PUN  Air hose: 6 x 8 mm Power isolator Via external isolator, IEC-309 type B plug connection Width approx. 380 cm (152 in) Depth approx. 380 cm (152 in) Dimensions Height approx. 173 cm (7

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