Epson RC90 Manual 

Text of Epson RC90 User Guide:

• Epson RC90, Safety 1. Safety RC90 (EPSON RC+ 7.0) Rev.8 3 1. Safety Installation and transportation of robots and robotic equipment shall be performed by qualified personnel and should conform to all national and local codes. Please read this manual and other related manuals before installing the robot system or before connecting cables. Keep this manual in a handy location for easy access at all times. 2. Conventions Important safety considerations are indicated throughout the manu

• Epson RC90, Maintenance 9. Troubleshooting RC90 (EPSON RC+ 7.0) Rev.8 178 No. Message Remedy Note 1 Note 2 5011 Serial encoder communication failure. Reboot the controller. Check the motor, the DMB, or the encoder IF board. Check the robot configuration. Check the signal cable connection. Replace the DMB and encoder I/F board. 5012 Servo CPU watchdog timer failure. Reboot the controller. Check the motor or the DMB. Replace the DMB. Check the noise countermeasures. 5013 Current control circuit WDT failure. Reboot the controller. Check the controller. Check the power cable connection. Check the 15V power supply and cable

• Epson RC90, Maintenance 9. Troubleshooting RC90 (EPSON RC+ 7.0) Rev.8 129 No. Message Remedy Note 1 Note 2 2021 Stack area size exceeded. Stack error. Function call or local variable is out of range. If using many local variables, especially String type, replace them to global variables. 2022 Stack failure. Required data not found on the stack. Rebuild the project. 2023 Stack failure. Unexpected tag found on the stack. Rebuild the project. 2024 Stack area size exceeded. Local variable is out of range. Change the size of the Local variable. 2031 System failure. Robot number is beyond the maximum count.

• Maintenance 9. Troubleshooting RC90 (EPSON RC+ 7.0) Rev.8 208 (5) The [Device Manager] dialog appears. Click <Universal Serial Bus controllers> and make sure that “EPSON Robot Controller RC170” is registered. When “EPSON Robot Controller RC170” is registered and located under “Universal Serial Bus controllers” in step (5), the development PC

• Epson RC90, ii RC90 (EPSON RC+ 7.0) Rev.8 FOREWORD Thank you for purchasing our robot products. This manual contains the information necessary for the correct use of the robot controller. Please carefully read this manual and other related manuals before installing the robot system. Keep this manual handy for easy access at all times. WARRANTY The robot system and its optional parts are shipped to our customers only after being subjected to the strictest quality controls, tests, and inspections to certify its compliance with our high performance standards. Product malfunctions resulting from norma

• Maintenance 9. Troubleshooting RC90 (EPSON RC+ 7.0) Rev.8 190 No. Message Remedy Note 1 Note 2 7047 The specified work queue data does not exist. Check the specified index. 7048 The work queue is not correctly initialized. Failed to initialize the work queue (allocate memory). Reboot the controller. Initialize the controller firmware. Replace the controller

• Epson RC90, Maintenance 9. Troubleshooting RC90 (EPSON RC+ 7.0) Rev.8 121 No. Message Remedy Note 1 Note 2 1103 File is not found. Check whether the file exists. 1104 Project file was not found. Rebuild the project. 1105 Object file was not found. Rebuild the project. 1106 Point files were not found. Rebuild the project. 1107 The program is using a feature that is not supported by the current controller firmware version. Check the compiler version in the EPSON RC+ 7.0-[Project]-[Pr

• Setup & Operation 5. Development PC Connection Port RC90 (EPSON RC+ 7.0) Rev.8 31 5. Development PC Connection Port Development PC connection USB port (USB B series connector) Development PC connection Port For other details of development PC and Controller connection, refer to EPSON RC+ 7.0 User’s Guide 5.12.1 PC to Controller Communications Command. F

• Epson RC90, Maintenance 9. Troubleshooting RC90 (EPSON RC+ 7.0) Rev.8 207 9.2.1 Confirmation Using Windows Device Manager (1) Make sure that the development PC and the Controller is connected to the USB cable. When checking the Controller connection using the Windows device manager, the development PC and the Controller must be connected with the USB cable. (2) Click Windows-[Control Panel]-<Performance and Maintenance>. (3) The [Performance and Maintenance] dialog appears. Click the <System>

• Epson RC90, Setup & Operation 3. Installation 26 RC90 (EPSON RC+ 7.0) Rev.8 3.5 Noise Countermeasures To minimize electrical noise conditions, the following items must be observed in the system’s cable wiring: To minimize electrical noise condition, be sure of followings for wiring. - The earth wire of the power supply should be grounded. (Ground resistance: 100 Ω or less) It is important to ground the frame of Controller not only for prevention from electric shock, but also for reducing the influence of electric noise around th

• Epson RC90, Setup & Operation 11. I/O Connector 56 RC90 (EPSON RC+ 7.0) Rev.8 Typical Output Circuit Application 2: Source Type CAUTION ■ Be sure to wire the output circuit properly because it has no protection circuitry for short-circuit and reverse-connection. Improper wiring may cause malfunction of the parts on the board and then improper function of the robot system. 17 Output No.0 to 7 Common 11 Output No.1 10 Output No.0 12 Output No.2 13 Output No.3 L L GND +DC 33 Output No.8 to 15 Common L Omit ～ ～ ～ ～ 29 Output No.8 14 Output No.4 15 Output No.5 27 Output No.6 30 Output No

• Epson RC90, Setup & Operation 11. I/O Connector 52 RC90 (EPSON RC+ 7.0) Rev.8 11. I/O Connector The I/O connector is for connecting your input/output equipment to the system. Pins Bit number Input 24 0 to 23 Output 16 0 to 15 Refer to Setup & Operation 13.2. Expansion I/O board. For cable wiring, refer to the Setup & Operation 3.5 Noise Countermeasures in order to prevent noise. Remote function is initially assigned to both input and output from 0 to 7. For further details, refer to

• Maintenance 9. Troubleshooting RC90 (EPSON RC+ 7.0) Rev.8 174 No. Message Remedy Note 1 Note 2 4243 Improper speed reference was generated in high power mode. The robot over speed was detected during high power mode. Check the robot mechanism. (Smoothness, backlash, non-smooth motion, loose belt tension, brake) Check whether the robot does not in

• Epson RC90, Maintenance 9. Troubleshooting RC90 (EPSON RC+ 7.0) Rev.8 128 No. Message Remedy Note 1 Note 2 2000 Unsupported. Unsupported command was attempted. Rebuild the project. 2001 Unsupported. Unsupported motion command was attempted. Rebuild the project. 2003 Unsupported. Unsupported Function argument was specified. Rebuild the project. 2004 Unsupported. Unsupported Function return value was specified. Rebuild the project. 2005 Unsupported. Unsupported condition was specified. Rebuild the project. 2006 Uns

• Epson RC90, Setup & Operation 5. Development PC Connection Port 32 RC90 (EPSON RC+ 7.0) Rev.8 5.2 Precaution When connecting the development PC and the Controller, make sure of the following: - Connect the development PC and the Controller with a 5 m or less USB cable. Do not use the USB hub or extension cable. - Make sure that no other devices except the development PC are used for development PC connection port. - Use a PC and USB cable that supports USB2.0 HighSpeed mode to operate in USB2.0 HighSpeed mode

• Epson RC90, Maintenance 9. Troubleshooting RC90 (EPSON RC+ 7.0) Rev.8 131 No. Message Remedy Note 1 Note 2 2115 Initialization failure. Fieldbus board is beyond the maximum count. Check the number of fieldbus boards. 2116 Initialization failure. Failed to initialize fieldbus. Reboot the controller. Check the fieldbus board. Replace the fieldbus board. 2117 Initialization failure. Failed to terminate fieldbus. Reboot the controller. 2118 Initialization failure. Failed to open motion. Restore the controller configuration. 2119 Initialization failure. Failed to ini

• Epson RC90, Setup & Operation 3. Installation 18 RC90 (EPSON RC+ 7.0) Rev.8 3. Installation 3.1 Unpacking TP/OP Bypass Plug 1 unit EMERGENCY Port Connector 1 set Connector for Standard I/O or Connector for I/O Port 1 set MDB Clamp for Upright Mounting / Rack-Mount Plate 1 set 3.2 Environmental Requirements WARNING ■ The Manipulator and the Controller must be used within the environmental conditio ns described in their manuals. This product has been designed and manufactured strictly for use in a normal indoor environment . Using the product in the environment that exceed

• Maintenance 9. Troubleshooting RC90 (EPSON RC+ 7.0) Rev.8 203 No. Message Remedy Note 1 Note 2 9632 Servo real time status failure. Servo free running counter error Reboot the controller. Replace the DMB. Check the noise countermeasures. 9633 Servo real time status failure. Servo CPU communication error. Reboot the controller. Replace the DMB.

• Maintenance 7. Maintenance Parts Replacement Procedures 102 RC90 (EPSON RC+ 7.0) Rev.8 7.3 Battery CAUTION ■ Use meticulous care when handling the lithium battery. Improper handling of the lithium battery as mentioned below is extremely hazardous, may result in heat generation, leakage, explosion, or inflammation, and may cause serious safety problems.

• Epson RC90, Maintenance 9. Troubleshooting RC90 (EPSON RC+ 7.0) Rev.8 201 No. Message Remedy Note 1 Note 2 9024 DU1 Internal temperature of the Controller is higher than the allowed temperature. Stop the Drive Unit 1 as soon as possible and check whether the ambient temperature of the controller is not high. Check whether the filter is not clogged up. 9025 DU1 Rotating speed of the controller fan is below the allowed speed. (FAN1) Check whether the filter of the Drive Unit 1 is

• Epson RC90, Setup & Operation 3. Installation RC90 (EPSON RC+ 7.0) Rev.8 25 3.4.2 Connecting Manipulator to Controller Connect the Manipulator to the Controller by using the Power cable and the Signal cable. WARNING ■ Make sure that the power to the Control ler is turned OFF before connecting or disconnecting any cables. Connecting or disconnecting any cables with the power ON is extremely hazardous and may result in electric shock and ma lfunction of the Controller. ■ Be sure to connec

• Epson RC90, Setup & Operation 12. I/O Remote Settings RC90 (EPSON RC+ 7.0) Rev.8 59 12.1 I/O Signal Description Remote function is initially assigned to both input and output from 0 to 7. To change the function assignment from the initial setting, use EPSON RC+ 7.0. To use all signals, you will need to add Expansion I/O or Fieldbus I/O board(s). 12.1.1 Remote Input Signals Remote inputs are used to control the Manipulators and start programs. Certain conditions must be met before inputs are enabled, as shown in the table below. To accept external remote inputs, assign the remote function and set remote to

• Epson RC90, Maintenance 9. Troubleshooting RC90 (EPSON RC+ 7.0) Rev.8 158 No. Message Remedy Note 1 Note 2 3280 StartPosition was not specified. StartPosition property setting value is not specified in GSet statement. Refer to GUI Builder 7.0 manual “StartPosition Property” and specify a proper setting value. 3281 TextAlign was not specified. TextAlign property setting value is not specified in GSet statement. This error occurs when the control type cannot be identified because the control is specified by a string variable. Refer to GUI Builder 7.0 manual “TextAlign Property” and specify a proper setting value. 3282 Text

• Epson RC90, Setup & Operation 9. EMERGENCY RC90 (EPSON RC+ 7.0) Rev.8 47 9.3 Pin Assignments The EMERGENCY connector pin assignments are as follows: Pin No. Signal Function Pin No. Signal Function 1 ESW11 Emergency Stop switch contact (1) *3 14 ESW21 Emergency Stop switch contact (2) *3 2 ESW12 Emergency Stop switch contact (1) *3 15 ESW22 Emergency Stop switch contact (2) *3 3 ESTOP1+ Emergency Stop circuit 1 (+) *4 16 ESTOP2+ Emergency Stop circuit 2 (+) *4 4 ESTOP1− Emerge

• Epson RC90, Setup & Operation 12. I/O Remote Settings RC90 (EPSON RC+ 7.0) Rev.8 63 12.1.2 Remote Output Signals Remote outputs provide status for the Manipulator and Controller. Remote outputs provide the assigned function using with any control device The outputs execute automatically. Therefore, no special programming is needed. Name Initial Description Ready 0 Turns ON when the controller startup completes and no task is running. Running 1 Turns ON when task is running. However, turns OFF when “Paused output” is OFF. Paused 2 Turns ON when pause task exists. Error 3 Turns ON when an error occurs. Use

• Epson RC90, iv RC90 (EPSON RC+ 7.0) Rev.8 MANUFACTURER Seiko Epson Corporation Toyoshina Plant Robotics Solutions Operations Division 6925 Toyoshina Tazawa, Azumino -shi, Nagano, 399-8285 Japan TEL : +81-(0)263-72-1530 FAX : +81-(0)263-72-1495 SUPPLIERS North & South America Epson America, Inc. Factory Automation/Robotics 18300 Central Avenue Carson, CA 90746 USA TEL : +1-562-290-5900 FAX : +1-562-290-5999 E-MAIL : [email protected] Euro

• Epson RC90, Maintenance 9. Troubleshooting RC90 (EPSON RC+ 7.0) Rev.8 193 No. Message Remedy Note 1 Note 2 7300 Vision Communication. Server mode not supported. - 7302 Vision Communication. Failed to read from the camera. Check the connection with the camera. 7303 Vision Communication. Read data overflow. Data exceeding the receive buffer was received. 7304 Vision Communication. Failed to open the Ethernet port. Check the connection with the camera. 7305 Vision Communication. Invalid IP address of camera. Rebuild

More Instructions:

	Epson RC90 Manual  24-12-2023 274	DOWNLOAD
	Epson RC90 Installation 13-04-2023 3	DOWNLOAD
	Epson RC90 Manual  26-11-2022 340	DOWNLOAD
	Epson RC90 Manual  25-08-2023 120	DOWNLOAD

Related Products and Documents (Controller):

Comparable Devices:

Similar Resources:

• VelLight LEDC24 (48 pages) LEDC24 DMX CONTROLLER FOR LED STRIPS – 4 CHANNELS DMX-CONTROLLER VOOR LEDSTRIPS – 4 KANALEN CONTRÔLEUR DMX POUR RUBANS LED – 4 CANAUX CONTROLADOR DMX PARA CINTAS DE LEDs – 4 CANALES DMX-CONTROLLER FÜR LED-LEISTEN – 4 KANÄLE CONTROLADOR DMX PARA FAIXAS LED – 4 CANAIS STEROWNIK DMX DO TAŚM LED – 4 KANAŁOWY USER MANUAL 5 GEBRUIKERSHANDLE …

• EMKO esm-4450 (119 pages) ESM-445048x481/16DINProcessController-4 4digitsprocessset(SV)display(TC,RTD,mV ,V ,mA )-Dualormultipointcalibrationfor oltage/Currentinput- AdaptationofPIDcoefficientstothesystemwith Auto-tuneandSelf-tune-Manual/Automaticmodeselectionforcontrolou …

• SEA USER 1 - 24v DG R1 (32 pages) USER 1 24V DG MAXI41121 REV. 4  2/21 CTC CT T  D T D nlisInternational registered trademark n. 804888SEA S.p.A.ona Indstriale Sant Atto  42  eramo  IA el …

• Siemens SINUMERIK 840D sl (118 pages) Preface Product information 1 Requirements for operation 2 Release management - eP-Satellite server 3 Release management - ePS Reporting Services 4 Release management - Updating the eP-Satellite server 5 Operation management - System in operation 6 Appendix A SINUMERIK SINUMERIK 840D sl/840DeP-Satellite server Operating Instructions06/2009 Valid …

• Trinamic TMCL-LITE TMCM-1316 (17 pages) OPEN SOURCE FIRMWARE©2018 TRINAMIC Motion Control GmbH & Co. KG, Hamburg, GermanyDownload newest version at: www.trinamic.comRead entire documentation.TMCM-1316 TMCL™-LITERevision V1.00 | Document Revision V1.00 • 2018-OCT-02TMCL-LITE is an open source firmware for the TMCM-1316 module, provided as C source code withDoxygen documentation. It implem …

• Jupiter Avionics JA94-001A (43 pages) Rev B Page i JA94-001A Dual Audio Controller Installation and Operating Manual Rev. B Jupiter Avionics Corporation 1959 Kirschner Road Kelowna BC Canada V1Y 4N7 Tel: +1 778 478 2232 Toll-Free: 1 855 478 2232 www.jupiteravionics.com …

Comments, Questions and Opinions: