Fiberfab Jamaican 1976 Body Assembly Manual
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Fiberfab Jamaican 1976, After fitting trunk lid, - : install with hinges and latches. The VW rear latch may be 'ysed in conjunction with,: .. . -latch plate similar to LOCK a~TCH TEMPLATE fig. 9-16, right. FIGURE 9-i6 Aluminum Trim / Hinges may be exposed for ease of assembly, using rear hinges off TR, Spit- fire, etc. Glass w REAR WINDOW INSTALLATION FIGURE 9-17 Glass Body REAR WINDOW IN STALLATION FIGURE 9-18 FREE @ WWW.TJKUSTOMS.COM
Fiberfab Jamaican 1976, Install the FRONT and REAR Windows: To install the glass, you will need the following (can be purchaeed from local auto glass installers). Caulking gun 1 box PTI Auto Tape Kit 5/16" R103 Butyl Tape 1 tube silicone rubber windshield sealer (caulking gun size) 15 ft. stout cord (for rear glass installatiGn) 1 qt. solvent 1 163-167 Corvette Stingray coupe windshield glass and trim mouldings,-clips 1 Porsche 911/912 rear window 1 Porsche " " rear window rubber (gasket) 1 set Porsche rear windo
Fiberfab Jamaican 1976, DASHBOARD PREPARATION AND INSTALLATION: The dashboard should be prepared before any instruments or switches is mounted. Lay out the instruments and switches on tha dash panel...We recommend the lay- out below, fig. 8-12. RIGHT TURN TND~CATOR LIGHT SPEEDOMETER TACHOMETER Figure 8-12 Using the 3 1/8" hole saw, and the 2 1/6" hole saw or an adjustable drill-bit cutter, drill out the holes for gauges and mount gauges. Drill holes for switches and mount.
Fiberfab Jamaican 1976, THE JAMAICAN APPLICATION: V-8 VW Body Assembly manual XNG 548 Baldwin Street Bridgeville, PA 1501 7 Phone 4 1 2-221 4200 COPYRIOHT 1876 n/&,rt ",,d 1 ,,,."""+ ~~n.,C"l.rr,,."r .I C 7-:L -rr-l,.-, ".-. -.- - p-.-. " " FREE @ WWW.TJKUSTOMS.COM
DEFOGGER KIT INSTALLATION INSTRUCTIONS Instal lation of Defosser Kit Start by placing the template provided in the upper right corner of the forward bulkhead (firewall in front engine bodies) as shown ill Photo C. Tape or gl~re template to bulkhead in proper position and using the 3" hole saw drill through template where blower motor ho
INSTALLING HEADLINER AND PlOULDING TRIPl CLIPS: The five pieces of windshield trim moulding (corvette '€13-'€17)~ require a total of 17 clips (2 corners and 15 straight). You will find indentations around the edge of the windshield opening for these clips. Position the corner clips in the upper corner indentations, all the way down
Fiberfab Jamaican 1976, INSTALLING THE HEADLIGHTS: Using the template below (fig. 10-2) and position in the headlight tunnel. Template should be centered side-to-side and down 5/8" from the top edge of the tunnel. Scribe the circle and cut out with saw. Sand and notch for adjusting screws. We have found the most desirable headlight assembly to use is the CORVAN. Many other type, single headlight assemb1.e~ with ?" dual beam are usable. VW headlight buckets ('67 or newer) are also usable. M
Fiberfab Jamaican 1976, off Lay out the access hole centers on the door liners as per fio. 9-2. Using a 43" hole saw or adjustable cutter, cut out holes. Cornolete the oblon~ hole in upper part of the panel with a saber saw. I Surf ace FREE @ WWW.TJKUSTOMS.COM
Installing the hood (continued): Place the hood in position in the opening in the front end and determine what edge sanding, if any, must be done. NOTE: The shape of the opening in the front end may vary a small amount between different installations, - due to the varying procedures for attaching the front end to the body and chassis. Sand edges where
Fiberfab Jamaican 1976, 1 Cut out trunk opening (VW engine access, if being mounting to VW chassis) as per below: Note: Cut on dotted line for Vl~l chassis ingtallation or if you do not deaire to use this as you qas tank filler location. 4 I 3 /& 3" Dl*. /:OLE IDTEAL3 (03s filler lncatinr) I 71" Din. Hola -ant.nrnr! h~ln,,* -," hnlp c 3/& 1 1 I t b The main body can now he holtarl t.n thn fram~ nr, rrl,~ rlnnr~an. If installing on thn V\II flnnrrt~?. ~rqo ~LIQ ft~hb-
Fiberfab Jamaican 1976, WINDSHIELD WIPER ASSEmBLY: Parts: Wiper motor (corvette, Pinto or American Bosch WWC 12-612s) Bracket - fabricated from 14 gauge or 1/16" steel plate Pivot Shafts (2) Gasket, washer nut for shafts Drive Arm (1) Corvette, Pinto or Am. Eosch LE 721124A Drive links (2) " I I " LK721031** Wiper Arms (2) TRICO adjustable AL-225 Wiper blades . (2) RE-1 4" Cap screws (3) $"x28x3" Bolt w/lock nuts (4) $11x20 Locate the holes for the Pivot shaf
Fiberfab Jamaican 1976, Prior to mounting the main body section to the chassis/frame, cut out door openings, as well as Front and rear glass openings, as follows: Cut all openings with sabre saw: 1. Using windshield glass a tmmplate, place glasa in recessed area, center from top to bottom and side to side, using small blocks of wood at the bottom of glass to hold up in place. Scribe or mark outline of glass and remove. mark an additional line 1/2" to 5/8" inside the outline of the glass. Cut on inner marking, leaving a lip on which glass will rest later when installed with BUTYL TAPE (available from all local gl
Fiberfab Jamaican 1976, Installing the rear deck lid is simplified by using exposed chrome hinges, as those found on a "Spitfire" or similar car. A simple latch is the VW rear engine lid push-button type. mounting this on the rear deck and attached a metal catch to the body is sufficient. Hidden latches with cable controlled release is also easily installed. NOUNTING THE FRONT SECTION OF THE BODY: Cut out the grille and hood openings with a sabre saw. See fig. 10-1. Sand the edges smooth and straight. Figure 10-1 HOOD OPENING 10 Lh 1 - - I c
Fiberfab Jamaican 1976, DOOR SLO'T WEATHER STR I P FICURE 9-1Y Y2 1 ~7~~$/16-14 Tap 7 1% I STRIKEK STUD AND DOOR HINGE NUT PLATES (12 EACH) FIGURE 9-13 Spring -4- 4 Rocker 114" Steel Strap DOOR HINGE LOCATION FIGURE 9-12 FREE @ WWW.TJKUSTOMS.COM
Revised: Jan. 1974 INTRODUCTION TO FIBERFAB'S JAMAICAN V8 and VW BODY KITS: Early in 1968, the JAMAICAN body style was introduced as a completely new model to supplement the famous Valkyrie and Avenger line. The original JAMAICAN was designed as a direct replacement body for several popular front-engined sports cars, 6.9. Austin-Healey, T
Fiberfab Jamaican 1976, 112 1 J \ 1 Door Strap Slot -- 1-112" Long by 518" High @ striker8Stud Cutout -- 1-318" Long by 3/4" Wide WINDOW MECHANISMS MOUNTING HOLES FIGURE 9-5 PU SHBUTTON CUTOUT TEMPLATE FIGURE 9-7 FIGURE 9-6 FREE @ WWW.TJKUSTOMS.COM
Fiberfab Jamaican 1976, Front parking/directional lights should be installed at this time, as well as side lights, if desired or required by state laws. Cut out the tail light installation holes, as per template fig. 8-3. The body was designed for the installation of Plaverick/Pinto tail light assemblies. Drill the stud holes with a t" drill bit and cut out the elongated holes with a sabre saw. Install tail-light units. Install rear side lights (if desired). flOUNT THE FRONT-END ON CHASSIS: Note: Installation as described is for frame mourting. Similar mounting will be used f
Fiberfab Jamaican 1976, UPHOLSTERY - INTERIOR FINISHING The upholstering of your GT is purely a matter of personal taste. You can be as aust&e or as elaborate as you desire, purely functional for the "road machine" buff or posh for the grand touring enthusiast. At the factory, we use the GT upholstery kit available from Fiberfab (as an accessory kit, at extra cost) . Fiberfab's upholstery kit consists of automotive-grade carpets, cut to fit and bound. It also includes the headliner, vinyl door panels, seat covers, trim screws and a quart of adhesive. If you have access to a commercial, heavy-duty machi
Fiberfab Jamaican 1976, Blower motor - Washer & nut 3?ii or CflU - Bulkhead FIGURE 1. View from the top of the windshield as if standing on the top of the car. FIGURE 2. Grille Padded dash +-Fiberglass dash FREE @ WWW.TJKUSTOMS.COM
Fiberfab Jamaican 1976, Cut door latch holes: Lay out the five hole8 in the rear face of each door as specified in fig. 9-3 and drill with bit. Now take template, fig. 9-4 and cut out the five locating holes and the center as illustrated. Align template on the door using the five holes for locetion and scribe the center cut-out - - cut out the latch holes with a sabre saw. Lay out the striker stud cut-out and door strap holes as per fig. 9-5 and cut-out. Cut holee for puah buttons (obtain buttons from Chrysler product truck lid, early 50's) as per fig. 9-6. Next, cut out the template, fig. 9-7, locate on door and scribe. Cut out the round portio
Fiberfab Jamaican 1976, DEFoGGER/DEFRoSTER INSTALLATION: Fiberfab offers a defogger kit consisting of the following: 1 - 12 volt blower motor 2 - grilles for dash Blower Hose The following installation covers this unit, however, customers have also used units from Corvairs, etc. In the Jamaican V8 assembly, the defogger can be used in conjunction with a heater core, using the blower to circulate warm air from the core up through the defogger vents. This is an excellant combination heater/defroster set-up. In the JAMAICAN VW application, the
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