KAESER CSD 75 Service Manual
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KAESER CSD 75, Construction and Operation 5 --- 18 - If the air systems pressure rises to the upper switching point and the running period has already expired, the compressor package is switched off after the run---on period has expired (2). - If the air systems pressure rises to the upper switching point before the running period has expired then the pressure decay time of the previous switching cycle is taken as the criterium for the selection of the operating mode: -- If the pressure decay time t p decay was longer than the period set for the idle/st
KAESER CSD 75, Maintenance 9 --- 39 9.9 Venting the compressor unit Switch off the compressor unit (see chapter 8.4). Lock the main disconnect in the ”off” position in accordance with ap- plicable lock out/tag out procedures to ensure the compressor does not restart. Lock the isolation shut--off valve in the ”closed” position and vent all compressed air trapped between the compressor and the isolation shut--off valve in accordance with applicable lock out/ tag out pro- cedures. The oil circulation system of the compress
KAESER CSD 75, Maintenance 9 --- 50 Perform a test run When the operating temperature is reached (see chapter 1.1), shut down the compressor package (see chapter 8.4) and lock the main disconnect in the ”off” position in accordance with applicable lock out/ tag out procedures (example: OSHA CFR 29 § 1910.147) to ensure the compressor does not restart. Afterwards, carry out a visual check for leaks.
KAESER CSD 75, Initial Start 7 --- 24 7.3 Checklist Is the floor at the place of installation solid and level? yes no Is the space large enough for the compressor package or its components? yes no Are inlet and exhaust air apertures available in sufficient size and number? yes no Are all components of the compressor package easily accessible? yes no Is the power supply cable of sufficient cross---section? (have electrical connection carried out by qualified electrician or company familiar with local conditions) yes no Is a shut off valve fitted by the user? yes no Is a flexible connecting
SERVICE MANUAL USE Screw Compressor Model: CSD 75 GL---Nr.: 100265_00060---00 01 L Volt L Cabinet heaters.......................... L Wye---Delta Start L 115 V receptacle L D.O.L. Start L Outdoor modification L psig L Rainhoods.......................... LLSwitchable Modulation............................. LLSynthetic lubricant............................. ...........
KAESER CSD 75, Maintenance 9 --- 47 9.12.3 Draining the oil using own compressed air Shut down the compressor unit under full load (see chapter 8.4). Lock the main disconnect in the ”off” position in accordance with ap- plicable lock out/tag out procedures to ensure the compressor does not restart. Lock the isolation shut--off valve in the ”closed” position and vent all compressed air trapped between the compressor and the isolation shut--off valve in accordance with applicable lock out/ tag out proce- dures. The compressor unit oil circulation system vents automatically. Remove cover panel (3, siee chapter 9.2). The pressure gauge on
KAESER CSD 75, Initial Start 7 --- 25 7.4 Direction of Rotation Check The compressor is wired for connection to a clockwise phase se- quence power supply. A check of the direction of rotation can be made by testing the phase sequence. Arrows showing the direction of rotation are located on the motor and on the airend hous- ing. On your initial start, ”bump” the unit and verify the direction of rotation. If the direction of rotation is incorrect, change over the supply conductors L1 and L2. If the airend rotate
Safety 2 --- 7 2 Safety Regulations Read this service manual carefully and observe cautionary references before putting this compressor package into operation and before carrying out any maintenance. 2.1 Explanation of Symbols and References This symbol is placed before all references to safety where danger to life and limb can occur during work. It is especially important th
KAESER CSD 75, Spare Parts and After Sales Service 10 --- 52 10 Spare Parts and After Sales Service 10.1 Service parts and maintenance parts Description Qty. Order No. Oil filter 1 6.3464.0 Air filter cartridge 1 6.3564.0 Filter mat 1 6.3572.0 Oil separator cartridge Complete set Comprising: Separator cartridge Gasket Dirt trap strainer O --- r i n g 1 1 2 1 1 6.3571.0 Important for spare parts orders: Enter the data on the compressor name plate in the name plate shown above. Always quote the data on the name plate when ordering spare parts. Always order original spare parts from the compressor manufacturer to avoid
Maintenance 9 --- 46 Hang the maintenance hose into the container and secure. Open the oil drain valve (11). Slowly open the ball valve (7). The remaining pressure in the oil circulation forces out the oil. When air escapes, close the ball valve (7) immediately. Close the oil drain valve (11). Disconnect the maintenance hose from the hose coupling (12). Dra
KAESER CSD 75, Construction and Operation 5 --- 16 5.5 DUAL Control p max p min Full load Standstill Motor power Pressure Time t1 t2 12345 Idle In DUAL Control (combined idle and start---stop) the compressor normally runs at full-- load, idle or standstill. The controller regulates the compressor package between full--load and idle. If the compressor package runs in idle for longer than the preset period (1) to (2), for example t 1 = 6 min, the drive motor is stopped completely (2). When the lower switching point p min (3) is reached the c
KAESER CSD 75, Table of Contents C h a p t e r --- Pa g e iii 11 Appendix 11 --- 53...................................................... 11.1 Wiring Diagram 11 --- 53...................................................... 11.2 Maintenance Schedule 11 --- 72................................................ 11.3 Trouble shooting: Possible cause---Remedy 11 --- 73.............................. 11.3.1 Airend temperature is too high (greater than 167F --- 2 0 0 F) 11 --- 73............... 11.3.2 Motor overload relay switches the unit off 11 --- 73...............
KAESER CSD 75, Table of Contents C h a p t e r --- Pa g e i 1 Technical Specification 1 --- 1......................................... 1.1 Compressor Unit 1 --- 1..................................................... 1 . 2 N o i s e Le ve l 1 --- 1.......................................................... 1.3 Motor 1 --- 1............................................................... 1.4 Electrical Connection 1 --- 1................................................. 1.5 Set Point of the Safety Relief Valve 1 --- 2...................................... 1.6 Installation Requirements 1 --- 2......................
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