Canon D1 Service Manual Digest

Text of Canon D1 User Guide:

• 4 4-8 13) The shift roller starts up to convey the paper stack in the delivering direction and stops after the shift roller evacuates the trailing edge of the paper stack inside the path guide. 14) While the shift roller conveys the paper stack, the stapler starts to move to the position where the gripper had connected to the stapler at step 10) The paper guide The stapler and the gripper move

• Canon D1, 5-4 5-4 General Circuit Diagram > General Circuit Diagram(Additional Tray) General Circuit Diagram > General Circuit Diagram(Additional Tray) General Circuit Diagram(Additional Tray) M TRY2CKS TRY2ES TRY2FS TRY2_DN TRY2_ON TRY2_UP TRY_CN SGND +5V +24V1 +24V1 PGND PGND TRYMOT- TRYMOT+ TRY2CKS SGND +5V TRY2ES SGND TRT2FS +5V SGND +5V 12 M12 2 1 CN57 3 2 1 S23 141312118 1 2 3 4 5 6 7 9 10 CN55 13121181 2 3 4 5 6 7 9 10 CN7 3 2 1 S21 123 S22 2 31 CN58 2 31 CN60 MT5 81 2 3 4 5 6 7 9 CN5 1 2 CN6 1 32 CN59 MT6 Additional Tray Paper Sensor Additional Tray Clock Sensor Additional Tray Lift Mot

• Canon D1, 3 3-2 List of Parts(Finisher) Motors/Switches/Solenoids M12 M6 M3 M10 M8 M9 M4 M5 M7 M1 M2 M11 SW2 SW1 SOL2 SOL1 No. Part name Part number Reference M1 STP move motor M2 Gripper unit move motor M3 Feed motor M4 Shift motor M5 Shift roller release motor M6 Entrance roller release /stopper HP motor M7 Gripper open/close motor M8 Fan1 M9 Fan2 M10 Stapler motor M11 Tray lift motor M12 Additional Tray lift motor SW1 Front cover switch SW2 Stapler safety switch SOL1 Paper lever drive solenoid SOL2 Stapler solenoid F-3-1 T-3-1 Sensors1 S5 S1 S2 S3 S17 S16 S14 S15 S6 S21 S23 S22 No. Part name Part number Referenc

• Canon D1, 3-3 3 Sensors2 S10 S20 S19 S18 S7 S12 S11 S9 S13 No. Part name Part number Reference S7 Gripper unit HP sensor S9 Gripper stapler connection sensor S10 Stapler move HP sensor S11 Paper surface sensor1 S12 Paper surface sensor2 S13 Gripper arm sensor S18 Stapler HP sensor - S19 Stapler edging sensor - S20 Stapler sensor - F-3-3 T-3-3 PCBs [PCB2] [PCB1] [PCB3] No. Part name Part number Reference PCB1 Finisher controller PCB PCB2 Flexible cable broadcast PCB PCB3 Additional tray PCB F-3-4 T-3-4

• Canon D1, 2-3 2 ■ COUNTER title Use case Details Service mode Adjustment range Unit Default value Inlet static charge eliminator counter A point in time of the consumption degree conrmation / exchange of the inlet static charge eliminator . To clear the counter value: Select the item, and then press Clear key. To change the estimated life: Select the item, enter the value, and then press OK key. (LV1) COPIER>COUNTER>DRBL-2 >ENT-STC 0 to 99999999 time 0 Delivery static charge eliminator counter A point in time of the consumption degree conrmation / exchange of the delivery static charge eliminator. To clear the counter value: Select the

• Canon D1, 0 0-2 Application This manual has been issued by Canon Inc. for qualied persons to learn technical theory, installation, maintenance, and repair of products. This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does not apply to your locality. Corrections This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products. When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in

• Canon D1, 4-7 4 ■ Stapling operation 1.Outline Stacking the ejected paper from the host machine onto the processing tray. Stapling and ejecting the paper stack on the stack tray. 2.Details Outline of operation "Angle stapling at 1 front corner", "Angle stapling at 1 rear corner" and "Double stapling (side stitching)" 1) 1) through 7) are the same operation as the offset operation. 8) Gripper conveys the paper stack to the stapling position with holding the stack. "The operation 9) and 10) are applicab

• Canon D1, 4 4-4 Item Specication Number of paper stapled Small size (A4/B5/LTR/16K) Plain paper(52-81.4g/ 30m2) : 50 sheets Plain paper (more than 81.5g/m2-105.0g/m2): 30 sheets Thick paper (more than 106.0g/m2 - 220g/m2: 2 sheets Large size (A3/B4/A4R/LDR/ LGL/LTR-R/8K) Plain paper(52-81.4g/ 30m2) : 30 sheets Plain paper (more than 81.5g/m2-105.0g/m2): 20 sheets Thick paper (more than 106.0g/m2 - 220g/m2: 2 sheets Staple replenishment Exclusive staple cartridge (5000 staples) Staple Exclusive staple Staple run-out detection Available Manual stapling Unavailable Cont

• Canon D1, 4-5 4 Names of Parts(Finisher) External View 1 Tray paper holdig arm Upper guide part Stack tray Switchback guide External View 2 StaplerAdditional Tray-A1 Stapler Stack extension tray 2 Stack extension tray 1 F-4-1 F-4-2 External View 3 Finisher front cover Cross Section [1] [6] [5] [4] [3] [2] [9] [8] [7] [1] Stack tray [6] Stapler [2] Processing tray [7] Trailing edge aligning plate [3] Shift roller [8] Gripper [4] Switchback part [9] Stack height detection lever [5] Entrance roller F-4-3 F-4-4

• Canon D1, 2 2-4 Adjustment at Time of Parts Replacement(nisher) Action on replacing the nisher controller PCB 1) Before replacing the nisher controller PCB, output the service mode setting values by P-PRINT. (COPIER > FUNCTION > MISC-P > P-PRINT) 2) After replacing the nisher controller PCB, enter the following item. However, in this case, the counter cannot enter. title Service mode Remarks Adjusting the Shift Amount of the Shift roller (Front) (LV1) SORTER > ADJUST > AMT1 - Adjusting the Shift Amount of the Shift roller (Rear) (LV1) SORTER > ADJUST > AMT2 - Adjusting the Front Staple Position (LV1) SORTER > ADJUST >

• Canon D1, 5-3 5-3 General Circuit Diagram > General Circuit Diagram(Finisher) General Circuit Diagram > General Circuit Diagram(Finisher) General Circuit Diagram(Finisher) 6 1 1 7 6 1 4 1 MM M M M NCNO COM NCNO COM M SL SL MM M +24V CN22 CN48 CN99 CN55 CN20 TO SST TO OP-TRAY TO SADDLE TO ENGINE +24V STPSOL SIMENSOL PGND FAN2_LOCK +24V PGND +24V FAN1_LOCK +5V 123 CN18 123 CN17 CN18HCN17H 4321 CN15 CN15H 32 1 M9 321 M8 15 1 2 3 4 M7 13 14 12 11 10 9 8 2346 157 CN37 12 CN39 +5V +5V +5V SIMENS2 STPSLHPS SGND SGND +5V SIMENS1 SGND +5V SGND

• Canon D1, 5 5-2 Service Tools Solvents and Oils No. Name Uses Composition Remarks 1 A lcohol Cleaning: e.g., glass, plastic, rubber parts, external covers Hydrocarbon (uorine family), Alcohol, Surface activating agent, Water Do not bring near re. Procure locally. Substitute:IPA (isopropyl alchol) Special Tools None T-4-2

• Canon D1, 0-5 0 Contents 0 Safety Precautions Notes Before it Works Serving ---------------------------------------------0-9 1 Periodic Servicing Periodic Service Works(Finisher) -----------------------------------------1-2 Periodical service ------------------------------------------------------------------ 1-2 2 Adjustment Basic Adjustment ---------------------------------------------------------------- 2 Adjustment item ----------------------------------------------------------------------- 2 Adjustment -------------------------------------------------------------------------------------- 2 COUNTER ---------------------------------------------------------------

• 0-3 0 Explanation of Symbols The following symbols are used throughout this Service Manual. Symbols Explanation Symbols Explanation Check. Remove the claw. Check visually. Insert the claw. Check the noise. Use the bundled part. Disconnect the connector. Push the part. Connect the connector. Plug the power cable. Remove the cable/wire from the cable guide or w

• Canon D1, 4-3 4 Specications(Finisher) Item Specication Stacking method Stacking tray descending method Paper ejection Face-down ejection Stacking alignment Center alignmen Stackable paper size Feeding direction 139.7mm-432mm Cross-feeding direction 100.0mm-297mm Paper weight 52-220g/m2 Number of tray 1 (+additional option tray) Finishing modes Non-sort stacking A3/A4/A4R/A5R/B4/B5/B5R/EXE/LDR/LGL/LTR/ LTR-R/STMT-R 8K/16K Bunch offset stacking A3/A4/A4R/B4/B5/B5R/EXE LDR/LGL/LTR/LTR-R 8K/16K Staple stacking A3/A4/A4R/B4/B5/EXE LDR/L

• Canon D1, 4 4-6 Basic Conguration(Finisher) Outline of basic operation ■ Non-sort operation 1.Outline Ejected paper from the host machine is aligned and stacked on the processing tray. Paper stack is then ejected on the stack tray. The paper stack is placed at the center in cross feeding direction. 2.Details • Outline of operation 1) Ejected paper from the host machine is conveyed into the nisher. 2) Before paper trailing edge passes by the entrance roller, the shift roller goes down to press the paper. After the trailing edge passes by the entrance roller, the shift roller stops turning. 3) The gripper opens and the shi

• Canon D1, 2 2-2 Basic Adjustment Adjustment item ■ Adjustment title Use case Details Service mode Adjustment range Unit Default value Adjusting the Shift Amount of the Shift roller (Front) When the front shift amount of the paper is improper. Adjust the shift amount of the shift roller in the front side. Incrementing the value by 1 moves the shift amount towards the guide by 0.1 mm. (LV1) SORTER>ADJUST> AMT1 -50 to 50 0.1mm 0 Adjusting the Shift Amount of the Shift roller (Rear) When the rear shift amount of the paper is improper. Adjust the shift amount of the shift roller in the rear side. Incrementing the value by 1 moves the shift amount towards the guide by

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