Automation Technology GmbH C4-2040-GigE Reference Manual
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Automation Technology GmbH C4-2040-GigE, 40 • C4-2040-GigE Camera Hardware Reference Manual Rev. 2.1 Examples of Output Frame Structure 1) Configuration with single AOI, single DC, disabled NDR mode and output of 6 profiles resulting to a frame height of 6 rows: ProfilesPerFrame=10 NumAOIs=1 EmableDC0= false, EnableDC1=false EnableDC2=true NDRMode=”Off” Row # Description Profile # 1 Data of DC2 readout from AOI1 1 2 Data of DC2 readout from AOI1 2 3 Data of DC2 readout from AOI1 3 4 Data of DC2 readout from AOI1 4 5 Data o
Automation Technology GmbH C4-2040-GigE, C4-2040-GigE Camera Hardware Reference Manual Rev. 2.1 • 23 The GenICam Features Configuration of C4-2040-GigE Due to dependencies of the XML nodes of C4-2040-GigE registers, it is recommended to follow a specific order, when configuring the GenICam features of the camera. The list shown below, generated as a CXC file by the CX-Explorer, demonstrates an example of the correct write order: CameraMode CenterOfGravity FIR 1 ProfileTriggerMode FreeRun EnableDC2 1 EnableDC1 0 LightSelector LightDevice0 LightInterface Gene
Automation Technology GmbH C4-2040-GigE, 34 • C4-2040-GigE Camera Hardware Reference Manual Rev. 2.1 Alternate Method for Configuring Multi Slope Mode (Deprecated) The Multiple Slope mode can be also configured using Genicam registers of the SensorControl. This alternate method is deprecated and it exists only due to compatibility reasons with older firmware revisions: Single Slope Mode (default mode) 1 3 2 1 3 2 1 3 2 Dual Slope Mode 1 3 2 1 3 2 1 3 2 Triple Slope Mode 1 3 2 1 3 2 Integration time Intensity Saturation 1 3 2 Integration time Intensity Saturation 1 3 2 Integration Integration Time Intensity DS Time 3 Saturation 1 2 DS Slope Time Vlow
Automation Technology GmbH C4-2040-GigE, 14 • C4-2040-GigE Camera Hardware Reference Manual Rev. 2.1 AoiSelector AT IInteger R/W Selects which AOI to control AoiHeight AT IInteger R/W Number of sensor rows in AOI AoiOffsetY AT IInteger R/W Offset distance in rows between the first row of AOI and the first row of sensor chip AoiThreshold AT IInteger R/W Intensity threshold value for selected AOI. CameraControl – FIRControl Name Rev. Interface Access Description FIR AT IBoolean R/W True: Enables the FIR
Automation Technology GmbH C4-2040-GigE, C4-2040-GigE Camera Hardware Reference Manual Rev. 2.1 • 5 C4 Camera Series Overview Introduction The C4 camera series is a revolutionary product family of intelligent high speed sensors. It is optimised for 3D profile measurement by means of laser triangulation technique. The 3D profile extraction is performed in the camera by using high performance Field Programmable Gate Array processors. At the same time the 3D profile data is sent to the PC over a Gigabit Ethernet interface (GigE). This extreme data reduction boosts the measuring speed to unprecedented l
Automation Technology GmbH C4-2040-GigE, 58 • C4-2040-GigE Camera Hardware Reference Manual Rev. 2.1 Integrated RS232 serial interface and Camera Boot Log During boot procedure, the camera outputs a log via the integrated RS232 serial interface. The external C4-I/O-Panel provides a D-sub 9-pin male socket for monitoring the boot log. A null-modem cable (crosslinked) must be used to connect the C4-I/O-Panel to a host PC. The parameters of the serial communication are listed as follows: Baudrate 115200 Data bits 8 Parity None Stopbits 1 Handshake None Sample camera boot log ************************************** Boot
Automation Technology GmbH C4-2040-GigE, C4-2040-GigE Camera Hardware Reference Manual Rev. 2.1 • 21 Name Rev. Interface Access Description each packet for this stream channel UserSetControl Name Rev. Interface Access Description UserSetSelector 1.2 IEnumeration R/W Selects the feature User Set to load, save or configure: - Factory - UserSet1 - UserSet2 - UserSet3 UserSetLoad[UserSetSelector] 1.2 ICommand W Loads the User Set specified by UserSetSelector to the device and makes it active. UserSetSave[UserSetSelector] 1.2 ICommand W Saves the selected User Set specified by UserSetSelector to persistent memory. UserSetDefau
Automation Technology GmbH C4-2040-GigE, 8 • C4-2040-GigE Camera Hardware Reference Manual Rev. 2.1 The C4-2040-GigE Camera General Specifications Camera Controls Synchronization Modes Free running, Triggered, Software Triggered Exposure Modes Programmable, Pulse controlled Shutter Modes Global Shutter Digital Trigger Input 2 optoisolated inputs 5 V Level VIL, logic “0” Voltage < 1.5 V VIH, logic “1” Voltage > 3.5 V 24V Level (with C4-I/O-Panel only) VIL, logic “0” Voltage < 7.5 V VIH, logic “1” Voltage > 17.0 V Digital Output 2 optoisolated outputs VOL, logic “0” Voltage 0.6 V VOH, logic “1” Voltage VCC (internal 20 kOhm pull-up) IOH, logic
Automation Technology GmbH C4-2040-GigE, C4-2040-GigE Camera Hardware Reference Manual Rev. 2.1 • 17 required minimum/maximum voltage values are deposited as part of firmware implementation for each of the supported light devices. LightModulationVoltage AT IFloat R Return the actual modulation voltage for the selected light brightness value. LightMonitorVoltage AT IFloat R Light monitor voltage, former VoltageIn (AI). Not supported for all light devices. LightConnectionStatus AT IEnumeration R Return the selected light device status: 0: Ready Selected devi
Automation Technology GmbH C4-2040-GigE, 26 • C4-2040-GigE Camera Hardware Reference Manual Rev. 2.1 The C4-2040-GigE Camera Algorithms The C4-2040-GigE camera can be operated both in a variety of 3D profile modes and in image mode. The current operation mode can be chosen by setting the parameter Camera Controls→ ModeAndAlgorithmControls→CameraMode. The frame rate can be increased in all camera modes by reducing the AOI size. In the image mode the frame rate is limited by the output rate of the camera interface (GigE). However, due to reduced data size in profile mode the frame rate is limited only by the sensor output rate. As a matter of
66 • C4-2040-GigE Camera Hardware Reference Manual Rev. 2.1 Product Information and Updates Updates www.AutomationTechnology.de Service and Support [email protected] In order to process your support inquiries immediately, we always need the serial number of the camera, a dump of configuration EEPROMs, a snapshot and a precise pr
Automation Technology GmbH C4-2040-GigE, 50 • C4-2040-GigE Camera Hardware Reference Manual Rev. 2.1 XML Descriptors and Id’s ChunkImageInfo <Port Name="FrameInfoPort"> <ChunkID>11119999</ChunkID> </Port> ChunkAcqInfo <Port Name="CameraChunkPort"> <ChunkID>66669999</ChunkID> </Port> ChunkImage <Port Name="ImageInfoPort"> <ChunkID>A5A5A5A5</ChunkID> </Port>
Automation Technology GmbH C4-2040-GigE, C4-2040-GigE Camera Hardware Reference Manual Rev. 2.1 • 11 The C4-2040-GigE CMOS Imager Specifications Parameters Specifications Sensitivity 16000 LSB / µJ / cm 2 @ 550 nm Maximum Spectral Response 0.290 A / (W nm) @ 665 nm Resolution 2048 x 1088 pixels Pixel Size 5.5 µm x 5.5 µm Sensor Size 11.264 mm x 5.984 mm, diagonal: 14.638 mm Sensor Format 2/3” Sensor ADC Resolution 10 bit Sensor Dynamic Range 90 dB with HDR Max. Internal Full-Frame Rate 340 fps Max. Exte
16 • C4-2040-GigE Camera Hardware Reference Manual Rev. 2.1 range of 127 (zero intensity) down to 64 (saturation). Vlow3 AT IInteger R/W Voltage for defining exposure kneepoint 2 in the range of 127 (zero intensity) down to 64 (saturation). Vramp1 AT IInteger R/W Start voltage first ramp for column FPN correction Vramp2 AT IInteger R/W Start voltage second
Automation Technology GmbH C4-2040-GigE, 42 • C4-2040-GigE Camera Hardware Reference Manual Rev. 2.1 3) Configuration with single AOI, single DC, NDR mode with two NDR frames and output of 3 profiles resulting to a frame height of 6 rows: ProfilesPerFrame=6 NumAOIs=1 EmableDC0= false, EnableDC1=false EnableDC2=true NDRMode=”On” NumberOfNDRFrames=2 Row # Description Profile # 1 Data of DC2 extracted from NDR1, readout from AOI1 1 2 Data of DC2 extracted from NDR2, readout from AOI1 3 Data of DC2 extracted from NDR1, readout from AOI1 2 4 Data of DC2 extra
Automation Technology GmbH C4-2040-GigE, C4-2040-GigE Camera Hardware Reference Manual Rev. 2.1 • 49 Furthermore, when ChunkMode is enabled, the camera sends the full payload, even if the ChunkImage or ChunkAqInfo blocks contain partially valid data. The number of valid ChunkImage rows and ChunkAqInfo blocks can be read from ChunkImageInfo. For example, when in Start/Stop mode with instant frame transmission, the camera stops the frame acquisition as soon as the stop trigger occurs and transfers the complete contents of internal image buffer. Using the ChunkImageInfo data block, it is possible to detect how many image rows an
C4-2040-GigE Camera Hardware Reference Manual Rev. 2.1 • 57 Description of LEDs LED Description 1 (PWR) During boot: Green On = FPGA configuration done Red On = Loader Stop. Boot failed. No valid Image could be loaded. After boot: Green On= Boot completed 2 (USR) During boot: Green fast blink = boot procedure takes places Green blink = Configuration
C4-2040-GigE Camera Hardware Reference Manual Rev. 2.1 • 61 The External C4-I/O-Panel (#202 182 006) Revision 1.3 Clamp Pin Nr. Signal Name Description P1 / 1 SCHIELD camera shield P1 / 2 GND_EXT camera ground P1 / 3 VCC_EXT camera supply voltage (10 – 24 V DC) P2 / 1 ENC_B- encoder Track2 RS422 reversible input (B-) P2 / 2 ENC_B+ encoder Track2 RS422 no
Automation Technology GmbH C4-2040-GigE, 6 • C4-2040-GigE Camera Hardware Reference Manual Rev. 2.1 Geometry 1 The laser line is projected perpendicular to the object surface, while the camera views the object under the triangulation angle α. The height resolution can be approximated: ∆Z ≈ ∆X / sin(α) Geometry 2 The camera views the object perpendicularly to its surface, while the laser line is projected under the triangulation angle α. The height resolution can be approximated: ∆Z ≈ ∆X / tan(α) Scan direction
Automation Technology GmbH C4-2040-GigE, C4-2040-GigE Camera Hardware Reference Manual Rev. 2.1 • 29 The Center Of Gravity Mode (COG) In this mode the center of gravity of laser beam profile is calculated. For this purpose the following parameters are computed: Position value of the left edge of laser beam profile for a given intensity threshold value P L , Sum of intensity value I s = ∑ I p , Sum of first order moment M s = ∑I p * P . AOI_TRSH P CO G P L I S The position value of laser line (center of gravity of beam profile) is then obtained from: P COG = P L + M s / I s . In addition the laser line width can be delivered over the Data Channel DC1. The average intensity of
Automation Technology GmbH C4-2040-GigE, C4-2040-GigE Camera Hardware Reference Manual Rev. 2.1 • 53 C4-2040-GigE Camera Interface The GigE Interface Pin Nr. GigE Signal Name 1 MX0+ 2 MX0- 3 MX1+ 4 MX2+ 5 MX2- 6 MX1- 7 MX3+ 8 MX3- Shield Shield The I/O & Power Interface Pin Nr. Signal Name Description 1 GND_EXT main camera ground 2 VCC_EXT camera supply voltage (10 – 24 V DC) 3 RS232_RX reserved 4 RS232_GND reserved 5 ENC_A- encoder Track1 RS422 reversible input (A-) 6 ENC_B- encoder Track2 RS422 reversible input (B-) 7 OUT1 optoisolated Output1 8 OUT2 optoisolated Output2 9 IN1 optoisolated Input1 (5 V) 10 IN2 optoisolated Input2 (5 V) 11 GND_EXT main camera ground
Automation Technology GmbH C4-2040-GigE, C4-2040-GigE Camera Hardware Reference Manual Rev. 2.1 • 9 Mechanical Interface Camera Size 68 mm x 68 mm x 59 mm (with C-Mount adapter) 68 mm x 68 mm x 88 mm (with F-Mount adapter) Mass (without optics) 340 g (C-Mount), 410 g (F-Mount) Power connector 20-pin MDR Ethernet connector RJ45 Illunimation control connector 5-pin M9 Electrical Interface Input Voltage 10 – 24 V DC Power consumption < 10 W Operating Temperature 0 °C to +50 °C (non condensing) Output Data Interface Gigabit Ethernet (IEEE 802.3) Communication Protocol GigE Vision with GeniCam
48 • C4-2040-GigE Camera Hardware Reference Manual Rev. 2.1 The Chunk Data Mode of C4-2040-GigE General Description The C4-2040-GigE features a Chunk Data mode for providing additional information to the acquired image data. The implementation of XML nodes is performed according to SFNC 1.4: • Category ChunkDataControl • ChunkModeActive • ChunkModeS
Automation Technology GmbH C4-2040-GigE, 54 • C4-2040-GigE Camera Hardware Reference Manual Rev. 2.1 1 2 3 4 5 Pin Nr. Signal Name Description 19 GND_IN1 GND for optoisolated Input1 20 GND_IN2 GND for optoisolated Input2 Shield SHIELD is connected to camera case Part Numbers for I/O Connector MDR 20 Description Part Number 3M 20-pin Plug 10120 lockable connector case 10320 MDR20 I/O Connector Pin Assignment Cable Plug: View from solder side: Camera Receptable: View from rear side of camera: The Illumination Control Pin Nr. Signal Name Description 1 VCC_LASER Output to power the illumination device (5 V, max. 200 mA,
Automation Technology GmbH C4-2040-GigE, C4-2040-GigE Camera Hardware Reference Manual Rev. 2.1 • 35 Application of Multiple Slope function on the image of a laser line projected on a surface with non- homogeneous reflectivity (black & white chessboard pattern) Single Slope Dual Slope Triple Slope 0 5 10 15 20 25 30 35 40 100 200 300 400 500 600 700 800 900 1000 1100 Sensor row # Intensity 0 5 10 15 20 25 30 35 40 100 200 300 400 500 600 700 800 900 1000 1100 Sensor row # Intensity Sensor row # 0 5 10 15 20 25 30 35 40 100 200 300 400 500 600 700 800 900 1000 1100 Intensity
C4-2040-GigE Camera Hardware Reference Manual Rev. 2.1 • 47 No. Sequencer/Frame Trigger Mode Profile Trigger Mode (PTM) 3 Gate over camera input 1 Continuous frame acquisition is performed as long as the camera input 1 is on high state t stop trigger of sequencer IN1 start trigger of sequencer Gate Function PTM0 (free-run) PTM2 (IN2) PTM3 (RS422) 4 Start/stop with
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