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Centrometal PelTec 12 Technical Instructions

Centrometal PelTec 12 Manual Online:

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Centrometal PelTec 12 User Manual
Centrometal PelTec 12 User Guide
Centrometal PelTec 12 Online Manual

Text of Centrometal PelTec 12 User Guide:

  • Centrometal PelTec 12, Pellet level in the tank sensor - mount this sensor on the back side inside of the pellet tank. First set the plastic glass distance for sensor. After that, put the sensor on this glass. Attach the sensor and the plastic distance with 4 screws supplied. Attach protective cover. Plug-in the cable with connector of the pellet level sensor on the back of the box control. Protection cover Pellet level sensor Plastic pad Mounted position (be sure to attach the cable with cable ties Pellet tank - mount pellet tank according instal

  • Centrometal PelTec 12, 1 - Boiler PelTec / PelTec-lambda 2 - Air self-venting group 2,5 bar 3 - Motor 4-ways mixing valve 4 - Closed type expansion vessel 5 - Return flow sensor 6 - Accumulation tank CAS 7 - Accumulation tank sensor CAS 1 (upper) 8 - Accumulation tank sensor CAS 1 (lower) 9 - Heating circuit 1 10 - 3-way manual mixing valve 1.circuit 11- Heating circuit 2 12- 3-way manual mixing valve 2.circuit 13- Room thermostat 1. circuit 14- Room thermostat 2. circuit bar 2 5 P1 14 7 8 P3 P2 6 3 4 M 10 1 11 9 12 13 2. heating circuit 1. heating circuit Required sensors: - return flow temp. sensor - accumulation tank sensor (upper)

  • Centrometal PelTec 12, Electrical scheme (PelTec) 5.5.a ELECTRICAL SCHEME SENSORS (PelTec) 30 Technical instructions PelTec / PelTec-lambda CENTROMETAL U TP USB U TP CABLE U TP CABLE 1 2 SI G GN D 1 2 S IG GND 1 2 SI G G ND 1 2 SI G G ND 1 2 SI G GN D 1 2 S IG GND 1 2 SI G G ND 1 2 SI G GN D 1 2 S IG GND 1 2 SI G G ND 1 2 SI G GN D 1 2 S IG GND 1 2 + 5 V 3 GND SI G UT P 1 U T P 2 1 2 + 5V 3 GN D SI G 1 2 + 5V 3 G ND SI G S C H E M A - Control unit PelTec PelTec - SENSORS PelTec Display PELLET LEVEL IN THE TANK SENSOR 3 2 + 5 V 1 G ND S IG S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 blue black brown Room thermostat for second heating circuit or DHW sensor Depen

  • Centrometal PelTec 12, Mounting parts 1.5. MOUNTING COMPONENTS Fan - mount on the back of boiler, is obligatory to use the flange gaskets fan, fastened using M8 bolts and nuts. Plug-connector for power supply fan and the fan tachometer in the back of the control box. Fan output can be mounted in any directions. Fan (Fan output can be mounted in any directions) Flange for mounting on the boiler Flange for mounting fan Mechanism for grating cleaning - mount on the right side of the boiler (in this side is pellet tank), must be fastened using M8 bolts and nuts. After assembly, it is necessary to attach the lever burner grid with gear motor

  • Centrometal PelTec 12, Cleaning intervals Checking the correctness of security valve By briefly turning the cap of safety valve (C) check whether water coming out from the safety valve. If no water comes out after several repeated checks, then is necessary to replace the safety valve. Cleaning interval Boiler type Description When needed 12-48 kW Cleaning the blades and box of the fan Cleaning the blades and box of the fan Cleaning interval Boiler type Description Every 6 months 12-48 kW Check the correctness of security valve A C V 3 Cleaning interval Boiler type Description At

  • Centrometal PelTec 12, Cleaning intervals Cleaning interval Boiler type Description At least once per year 12 kW Cleaning of exchanging surfaces (around the entire boiler) 1. Press ''Maintenance'' on the regulation and then ''Cleaning the boiler''. 2. Press ''START'' (it will start the fan and it will open a grate.) 3. Lift the top cover (D), then unscrew the four screws and remove the upper door (E). 4. By using scraper, brush and vacuum cleaner, through the upper side and trough the front door clean exchanging surfaces(F,G). 5. When you have finished cleaning, set upper door back

  • Centrometal PelTec 12, Electrical scheme (PelTec-lambda) 5.4.b ELECTRICAL SCHEME INPUTS (PelTec-lambda) 34 Technical instructions PelTec / PelTec-lambda CENTROMETAL PelTec-lambda INPUTS 2 1 2P S IV I M UŠK I 2P S IV I ŽE NS K I 2 1 1 2 3 Ai 1 Ai 3 Ai 2 HAL 1 24 + 5 V S I G G ND UTP1UTP2 BOILER SENSOR CODE FOR BOILER POWER PRESOSTAT Photocell blue black brown Connector 2-bit grey 1 12 3 24 1 3 1 2 3 2P C RNI ŽE NS K I 2 1 2 1 2P CR NI MU ŠK I MICROSWITCHES FOR MOTOR MECHANISM FOR THE SELF-CLEANING Connector 2-bit black S C H E M A - Control unit PelTec-lambda

  • Centrometal PelTec 12, In open system it is necessary to put an open expansion vessel min. 0,5 m above the height of the highest heating body. If expansion vessel is located in a room without heating, it should be insulated. The system pump could be connected on the inline or back line of the boiler. 4.1.1. CONNECTION TO OPEN HEATING SYSTEM 4.1. CONNECTION TO CENTRAL HEATING SYSTEM All installation work must be made in accordance with valid national and European standards. Boiler PelTec / PelTec-lambda can be built in closed and open central heating systems. In both cases boiler can be fired with wood pellets. Installation has to be made, in according to technical standards, by a

  • Elektrical sheme (PelTec-lambda) 5.6.b ELECTRICAL SHEME LAMBDA PROBE (PelTec-lambda) » H H + _ UT P UT P R S 4 8 5 A B G T f g. S 1 2 D I / AO G S T O N F 2 3 0 V 1 1 8 8 blue UTP 1 UTP 2 Lambda board Lambda probe L AMB D A SEN ZO R H H L - L + white white grey black blue S C H E M A - Control unit PelTec-lambda 5 / 5 36 Technical instructions PelTec / PelTe

  • Centrometal PelTec 12, Basic parts and sensors 4 Technical instructions PelTec / PelTec-lambda 1 - Boiler sensor ( 5k)NTC 2 - sensor ( 5k) 1 DHW NTC 3 - Presostat 4 - Photocell 5 - Electric heater 6 - Flue gas sensor (Pt 1000) 7 - Fan speed sensor 8 - tube bimetal sensorPVC 9 - Pellet level in the tank 1 10 - Flow sensor ( 5k)NTC 11 - Return sensor ( 5k)NTC 12 - Lambda probe ADDITIONAL EQUIPMENT Depending on the configuration can be used as: DHW sensor, flow temperature sensor, accumulation tank sensor (CAS), hydraulic crossover (CRO) Only PelTec-lambda * ** 11 4 3 5 12 Pe

  • Centrometal PelTec 12, Electrical scheme (PelTec) 5.2.a ELECTRICAL SCHEME OUTPUTS 1 (PelTec) 27 Technical instructions PelTec / PelTec-lambda CENTROMETAL L 6,3 A N P E L1 N 3P CR NI M UŠK I 3P CR NI ŽE N SK I NL1 L1 N 3P B IJ EL I M UŠK I 3P B IJ EL I ŽE N SK I NL1 L1 N L1 N 3P B IJ EL I MU ŠK I M1 M 2 PELLET CONVEYOR MOTOR MIXING VALVE ACTUATOR FLU GAS TUBE CLEANING MOTOR ELECTRIC HEATER MAIN SWITCH SAFETY THERMOSTAT Connector 3-bit white Connector 3-bit white Connector 3-bit black Connector 3-bit black Connector 3-bit white Connector 3-bit white Terminal block brown black bl

  • Centrometal PelTec 12, 3 Dimensions and basic parts of the boiler PLV - Boiler flow PVV - Boiler return PP - Charge / Discharge DP - Flue gas tube VE - Fan (fan output can be mounted in any directions) SP - Pellet tank PT - Pellet feeder RP - Pellet level sensor SG* - Safety ventilation group (not included in delivery) PG - Pump group PE - Connection for expansion vessel FC - Flexible PVC tube * not included in delivery ** possible way of installing the fan (output is directed up) *** possible way

  • Centrometal PelTec 12, 1 - Boiler PelTec / PelTec-lambda 2 - Air self-venting group 2,5 bar 3 - Motor 4-ways mixing valve 4 - Closed type expansion vessel 5 - Return flow sensor 6 - DHV tank 7 - DHV tank sensor 8 - Accumulation tank CAS 9 - Accumulation tank sensor CAS 1 (upper) 10 - Accumulation tank sensor CAS 2 (lower) 11 - Heating circuit 12 - 3-way diverter valve 13 - 3-way manual mixing valve 14 - Room thermostat 3 M bar 2 4 5 HV P1 1 P P3 12 7 8 9 10 6 11 13 1 - Boiler PelTec / PelTec-lambda 2 - Air self-venting group 2,5 bar 3 - Motor 4-ways mixing valve 4 - Closed type expansion vessel 5 - Return flow sensor 6 - Accumulation tank CAS 7 - Accumu

  • Centrometal PelTec 12, 2.0. BOILER POSITIONING AND ASSEMBLY 2.1. MINIMUM DISTANCE FROM THE ROOM WALLS Figure 5. Minimum distance from the room walls for PelTec / PelTec-lambda 1 Boiler PelTec / PelTec-lambda Chimney Flue (Chimney connection; must be insulated) - - 2 A = 6,02 x Q Each boiler room must be equipped with an opening for supply of fresh air which is dimensioned in accordance with boiler output (minimum opening area according to the below shown equation). Such opening must be protected with a net or gra

  • Centrometal PelTec 12, Scheme 12. Configuration DHC || DHW(2) Configuration CRO / BUF, IHC || DHW (2) 1 - Boiler PelTec / PelTec-lambda 2 - Air self-venting group 2,5 bar 3 - Motor 4-ways mixing valve 4 - Closed type expansion vesse 5 - Return flow sensor 6 - Flow sensor 7 - DHW tank 8 - DHW tank sensor 9 - Heating circuit 10 - Room thermostat 11 - Hydraulic crossover Required sensors: - return flow temp. sensor - flow temperature sensor - DHW sensor Scheme 11. Configuration CRO / BUF 3 bar 2 4 5 P1

  • Operating the system, safety, startup 6.0. OPERATING THE SYSTEM 6.1. SAFETY INSTRUCTIONS FOR THE INSTALLATION ROOM Boiler must not be used in flammable and explosive environment. It must not be used by children or disabled persons (either physically or mentally), as well as by person without knowledge or experience, unless they are under control or trained by s person respon

  • Centrometal PelTec 12, Cleaning and maintenance 7.1. EXTRACTION OF TURBULATORS NOTE: Place turbulators back in the same way but in the reverse order! There are 1 or 2 sets of turbulators (depending on the model of boiler) PROTECTIVE GLOVES ARE OBLIGATORY! 1 - Remove the casing cover. 2 - Unscrew the 4 srews and remove the flue ducts door. 3,4 - Unscrew the 2 srews and lift turbulators (first pass) with bracket as shown in picture. 5 - Unscrew the 2 srews from carrier on second pass. 6 - Remove all turbulators with carrier. (If you can’t remove all turbulators together, then unscrew all screws on all turbulators (6.a) and remove turbulators one by one (6b).

  • Electrical scheme (PelTec) 31 Technical instructions PelTec / PelTec-lambda 5.6.a ELECTRICAL SHEME preparation for lambda probe (PelTec) CENTROMETAL PREPARATION FOR LAMBDA PROBE BOARD POWER SUPPLY blue black S C H E M A - Control unit PelTec

  • Centrometal PelTec 12, Figure 6. Dimensioning of the chimney for PelTec / PelTec-lambda 3.0. CONNECTION TO THE CHIMNEY 10 15 20 25 30 35 40 45 50 5 10 15 Wood pellets 15 16 18 20 6 7 8 9 The chimney must be resistant against flue condensate! IProperly dimensioned and built chimney is the main condition for safe and economical functioning of the boiler. The thermal insulation of the chimney has to be done properly, it has to be absolutely gas-proof and smooth. On its lower part there has to be built in the opening for cleaning with the door. An brick-layed chimney has to have three l

  • Centrometal PelTec 12, 3 6 bar 2 4 5 1 - Boiler PelTec / PelTec-lambda 2 - Air self-venting group 2,5 bar 3 - Motor 4-ways mixing valve 4 - Closed type expansion vessel 5 - Return flow sensor 6 - Flow temperature sensor 7 - Heating circuit 8 - Room thermostat P1 1 - Boiler PelTec / PelTec-lambda 2 - Air self-venting group 2,5 bar 3 - Motor 4-ways mixing valve 4 - Closed type expansion vessel 5 - Return flow sensor 6 - DHW tank 7 - DHW sensor 3 M bar 2 4 5 HV P1 6 1 1 M P2 7 7 8 Required sensors: - return flow temp. sensor - DHW sensor Required sensors: - return flow temp. sensor - flow temperature sensor Configuration DHW, DHC Scheme

  • Centrometal PelTec 12, 1.4. STATUS OF DELIVERY Equipment is delivered seperately: 1. Boiler with planking and thermal insulation 2. Pellet tank in a cardboard box (the parts need to be mounted, see instructions for mounting the pellet tank) 3. Feeder screw with a flexible PVC tube (should be placed in the pellet tank) 4. Grating cleaning mechanism (requires installation on the boiler) 5. Fan (requires installation on the boiler) 6. Pump group (Tubes with 4-way mixing valve with actuator and circulation pump (need to be mounted on boiler, Mandatory set the 3-speed pump on the speed 3.) Status of delivery 6 Technical instru

  • Cleaning and maintenance 7.0. CLEANING AND MAINTENANCE Every millimeter of soot on the exchange surfaces and in the flues means about 5 % more fuel consumption. A clean boiler saves fuel and protects the environment. Save fuel – always clean the boiler in good time! IMPORTANT! The ash can be disposed of only in a metal container! Cleaning interval Boile

  • Centrometal PelTec 12, 1.0. INTRODUCTION The PelTec / PelTec-lambda has a modern construction and design and is made out of the controlled materials of high quality, welded with most modern technology and is approved and tested under EN 303 - 5 norm and fulfil all special request for the connection on the installation of a central heating system. 1.1. BOILER DESCRIPTION All local regulations, including those referring to national and European standards need to be complied with when installing the appliance. The boiler must not be modified unless using the tested original acces

  • Centrometal PelTec 12, If you smell flue gas: - shut down the heating system - Ventilate the boiler room - Close all doors leading to the living space 6.3. BOILER USE Boiler must not be used in flammable and explosive environment. It must not be used by children or disabled persons (either physically or mentally), as well as by person without knowledge or experience, unless they are under control or trained by s person responsible for their safety. Children must be supervised in the vicinity of the product. If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard. Protective gloves are obligatory. Check whe

  • Centrometal PelTec 12, Cleaning intervals Cleaning interval Boiler type Description At least once per year 12-48 kW Cleaning and checking the flue installation sealing Clean flue installation between the boiler and the chimney through the revision openings for cleaning or if not incorporated revision opened by removing the flue installation. After cleaning, inspect flue installation good sealing and seal it if the seal is not satisfactory. Cleaning and checking the flue installation sealing The ecological rules and standards must be applied for disposal of

  • Centrometal PelTec 12, 2 Technical instructions PelTec-lambda Technical data TECHNICAL INFORMATION Dimensions of the boiler to enter the room Width (G) Depth (H) Height (I) 650 765 1565 880 765 1275 880 735 1345 965 795 1345 965 795 1495 ** possible way of installing the fan (output is directed up) *** possible way of installing the fan (output is directed sideways) HG I G I G I 12 kW 18 kW 24 kW 48 kW36 kW 12 kW 24-48 kW18 kW 12-48 kW Tip (A) (B) (C) (kW) (kW) (mbar) (lit.) (°C) (°C) (kg/s) (kg/s) (h) (°C) (°C) (°C) (W) (mbar) (%) (mm) (lit.) (mm) (lit.) (lit.) (lit.) (W) (W) (V~) (Hz) (mm) (mm) (m

  • Centrometal PelTec 12, Replacement of the electric heater 3. Unscrew the two screws and remove the heater clamp. Insert the new el. heater, turn it so that the shaft at the front part of the el heater is turned vertically (see detail C) and gently attach it to the heater holder (Still not fully tightened). 4. Place the el. heater with the holder in place and fasten it with two screws. The heater set to the inner edge of the hole burner (see detail D). If necessary, loosen the clamp of the heater holder and push the holder until the edge of the burner hole and then tighten the clamp. Place the primary air regulation and connect wi

  • Centrometal PelTec 12, 1.6. SAFETY ELEMENTS 1.7. FUEL Safety elements, fuel Boiler have a few safety elements: - Bimetal thermostat built on the burner pellet feeding tube. If the bimetal set temperature (80°C) is exceeded, pellet feeding is stopped, the burner shuts down and the error E3 appears on the control unit (LED diode switches on). - If there is no flame (the built in photo-cell does not detect the flame within set time), control stops the burner operation and error E2 is displayed or it goes to blowing off and error E6 is - Displayed (LED diode switched on).Control unit has a built in protective function which protects the boiler

  • Main Board PelTec / PelTec-lambda Lambda board (only PelTec-lambda) * Fuses 5.1. FUSES MAIN BOARD MARK FUSE DEVICES F1 fast acting fuse 3,15 A LAMBDA BOARD (only PelTec-lambda) MARK FUSE DEVICES F1 fast acting fuse 3,15 A - all pumps - regulation (power supply) F2 fast acting fuse 500 mA - all other devices who are not on the F1 and F3 (motor mechanism for the gra

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