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Fireye 65UV5-1000 Instructions Manual

Fireye 65UV5-1000 Manual Online:

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Fireye 65UV5-1000 User Manual
Fireye 65UV5-1000 User Guide
Fireye 65UV5-1000 Online Manual

Text of Fireye 65UV5-1000 User Guide:

  • Fireye 65UV5-1000, 1 ® DESCRIPTION The Fireye 65UV5 flame scanner is a microprocessor based flame scanner utilizing an ultraviolet tube-type sensor and an electro-mechanical self-checking shutter mechanism. The Fireye 65UV5 flame scanner incorporates an internal flame relay with a fixed ON/OFF threshold thereby eliminat- ing the need for an external flame amplifier. The 65UV5 scanner is available with a one-second or four second flame failure response time (FFRT) depending on the model selected. The “E” version

  • Fireye 65UV5-1000, 2  FEATURES The components are contained in a cast aluminum NEMA 4X/IP66 housing sealed with an oil-resis- tant gasket. The quartz lens is a planoconvex design, resulting in increased sensitivity. Also included in the scanner is an electromagnetic shutter that permits a self-checking circuit to verify that the scanner and signal circuits are producing valid flame presence or absence information. During the shutter closed period, the detector’s optical path is blocked from flame radiation, allowing the inter- nal microprocessor to verify the proper operation of the ultraviolet tube. While the shutter is open, flame presence or absence is detected. The self-check shutter opera

  • Fireye 65UV5-1000, 3 ® SPECIFICATIONS (non CEX versions) MECHANICAL: Housing Material: Cast aluminum with black polyester powder coat finish Housing Weight: 4 lbs (2kg) Environmental: NEMA 4X, IP66 Hazardous Classifications: Class I, Division 2, Groups A, B, C & D, Class II, III, Division 2, Groups F and G Ex II 3 G/D Ex nA IIC T4A Mounting: Model 1000: 1" NPT female pipe mount with 3/4" NPT female cooling air connection Model 1000E: 1" BSP female pipe mount with 3/4" BSP female cooling air connection Model 1004: 1" NPT female pipe mount with 3/4" NPT female cooling air connection Model 1004E: 1" BSP female pipe mount with 3/4" BSP female cooling air connecti

  • Fireye 65UV5-1000, 4  SPECIFICATIONS (CEX MODEL) FIGURE 2. SIMPLICITY SCANNER in CENELEC HAZARDOUS AREA HOUSING (mounting flange kit ordered separately) NOTE: All models of the Simplicity 65UV5-1004 CEX flame scanners are housed within an ATEX approved housing for application in Exd IIC T6 hazardous rated environment. In addition the ATEX housing is designed to meet the requirements of IP66 (NEMA 4X). SPECIFICATIONS (CEX MODEL) MECHANICAL: Hazardous Classifications: Exd IIC T6 ATEX Cooling / Purge Air Requirements: Source: Clean, dry, cool Volume: 4 SCFM (113 l/min) at 3/4" thre

  • Fireye 65UV5-1000, 5 ® INSTALLATION The best scanner sighting results are obtained when the scanner is aimed so that its line of sight inter- sects the burner center line at a slight angle, as shown in Figure 3. The area of maximum ultraviolet radiation is near the base of the flame envelope. When only one scanner is used per burner, the inter- section should be made so the line of sight or viewing angle can also see the pilot flame. Consider- ation must be given to burner secondary air rotation (some burners have clockwise air rotation and others counter-clockwise). Figure 3 illustrates how scanner locatio

  • Fireye 65UV5-1000, 6  4. Mount scanner sight pipe by either: — Centering a Fireye No. 60-1664-3 (NPT) or 60-1664-4 (BSP) swivel mount over the hole and installing the sight pipe on the swivel mount, or — Inserting the end of the sight pipe into the hole, aligning the pipe to the desired viewing angle and tack weld. (Welding must be adequate to temporarily support the weight of the installed scanner). The sight pipe should be arranged to slant downward so that the dirt and dust will not collect in it. FIGURE 5. 5. When a satisfactory sighting position has been confirmed by ope

  • Fireye 65UV5-1000, 7 ® FIGURE 6. SCANNER WIRING Non-CEX versions of the 65UV5 scanner include an integral 10-foot (3-meter) cable. A four con- ductor cable is provided for the -1000 and -1000E (Fig. 7), while an eight conductor cable is pro- vided for the -1004 and 1004E ( Fig. 8), see scanner wiring diagram for connection details. The 65UV5-1004 and -1004E cable is not to be flexed at temperatures lower than -25 °C. #60-1664 1” SWIVEL MOUNT #35-127 HEAT INSULATING NIPPLE STANDARD MOUNTING AIR ENTRY (PURGE AND COOLING) #60-1664 1” SWIVEL MOUNT #35-127 HEAT INSULATING NIPPLE MOUNTING FOR HIGH TEMP. APPLICATIONS

  • 8  FIGURE 7. SCANNER WIRING FOR 1000 AND 1000E SCANNER VERSIONS FIGURE 8. SCANNER WIRING FOR 1004 AND 1004E SCANNER VERSIONS 65UV5-1000 (E) SCANNER FLAME SAFETY GROUND SCREW 24VDC INPUT BLACK BLACK RED RED 24VDC SUPPLY (POLARITY NOT IMPORTANT) TO BURNER MANAGEMENT SYSTEM RELAY SAFETY RELAY 1 AMP SLOW BLOW* 2 AMP SLOW BLOW* *EXTERNAL FUSES SCANNER MUST BE CONNECTED TO GROUND

  • Fireye 65UV5-1000, 9 ® Note: When the older generations of 65UV5-1000 or -1000E scanners are used for a Class 1, Div. 2 application, the cable gland MUST be removed and replaced with P/N 129-149, liquid tight cable gland, so that liquid tight flexible conduit (Anaconda Sealtight ® 1/2" Type H.T.V.A or equivalent, available at any electrical supply outlet) can be inserted over the existing cable. The newer genera- tion 65UV5-1004 and 1004E utilize a special cable that is approved for use in a Class 1, Div. 2 area without the use of the flexible conduit. SCANNER WIRING - CEX VERSIONS

  • Fireye 65UV5-1000, 10  FIGURE 9. 65UV5-1004 “CEX” INTERNAL WIRING - COLOR CODE SELF-CHECK SHUTTER OPERATION The 65UV5 self-check shutter mechanism is a powered-open, powered-closed device (no return spring). The open/closed shutter period is variable and controlled by the scanner’s microprocessor. Upon initial 24 vdc power application, the shutter will close and open once to verify proper opera- tion. The shutter will then remain open until a UV flame source is present and the internal flame relay (RF) is energized. When the flame relay (RF) is energized, the shutter will be driven closed on

  • Fireye 65UV5-1000, 11 ® FIGURE 10. ALIGNMENT AND ADJUSTMENT The following procedures are recommended to ensure optimum flame detection and discrimination. Flame discrimination is the ability to see only one burner or one pilot with other burners or pilots operating nearby. These procedures should be used whenever parts are replaced, when the scanner has been moved, when the flame shape is altered (additional fuels, new burners, burner/register mod- ifications) as well as on all new installations. Pilot Flame Scanner 1. Apply

  • Fireye 65UV5-1000, 12  6. When proper signal is established, manually close off the main burner fuel supply. When burner flame becomes unstable or is extinguished, the flame relay should de-energize and the internal LED should be off. 7. Start an adjacent burner and vary its firing rate under normal airflow conditions. Make certain that the main flame scanner on the burner not in service does not respond to adjacent burner flame. Readjust sighting if necessary. ACCESSORIES Swivel Mount The scanner swivel mount P/N 60-1664-4 (BSP) or 60-1664-3 (NPT) is used to adjust the scanner sighting angle after the scanner has been installed. The swivel mount is used as indic

  • Fireye 65UV5-1000, 13 ® FIGURE 11. MAINTENANCE 1. The control and scanner should be powered at all times (except for repair, cleaning or replace- ment) to reduce any harmful effects of atmospheric humidity. 2. The scanner and sight pipe must be kept clean to prevent overheating and assure optical quali- ties. 3. When replacing or cleaning the UV tube, note the position of the tube pins. They are mounted on a rectangular base so that the tube can only be inserted into the socket with the electrodes broadside to the shutter window. 4. Clean the quartz lens and tube with glass detergent or glass cleaning agents whic

  • 14  FIGURE 12. FIGURE 13. Table 5: RECOMMENDED SPARE PARTS Part Number Description 4-290-1 UV Tube 61-6974 Shutter Assembly 002608-001 Flange Gasket 002611-001 Scanner Lens 101537-001 Lens Retaining Ring 107427-006 Lens O-Ring (2 required) UV TUBE SHUTTER SECURING SCREWS SHUTTER LENS, RETAINER, O-RINGS (2) FLANGE GASKET SHUTTER CONNECTOR

  • Fireye 65UV5-1000, 15 ® FIGURE 14. FIGURE 15. A. THROUGH I. ORIFICES .062 DIA TO .5 DIA J. 34-181 ORIFICE RETAINER K. 35-127-1 (NPT) HEAT INSULATING NIPPLE 35-127-3 (BSP) HEAT INSULATING NIPPLE L. 92-48 QUARTZ WINDOW (for 61-1199 Sealing Coupling shown in Fig. 15. A. 60-1664-3 (NPT) SWIVEL MOUNT 60-1664-4 (BSP) SWIVEL MOUNT A B B. 60-1199-1 (NPT) SEALING COUPLING W/QUARTZ WINDOW 60-1199-2 (BSP) SEALING COUPLING W/QUARTZ WINDOW

  • 16  NOTICE When Fireye products are combined with equipment manufactured by others and/or integrated into systems designed or manufactured by others, the Fireye warranty, as stated in its General Terms and Conditions of Sale, pertains only to the Fireye products and not to any other equipment or to the combined system or its overall performance. WARRANTIES FIREYE guarant

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