flamco Flexcon M-K Series Installation And Operating Instruction
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20 Gas compartment connection Installations of one or more main vessels with one or more auxilliary vessels with combined pressure control and/or floor-standing compressors** at the automat require a gas compartment connection to be constructed on-site. For this purpose plug the pressure hose connection (lock in place)** into the connection-adapters mounted on the equipment. Plugging the
21 Flexcon ® M-K Installation and operating manual Electrical installation The provision of power supply, (protective) ground wire connection and line protection has to be made according to regulations of the responsible power company and the applicable standards. Required data can be found on the name plate of the control unit, the terminal plan (marking
flamco Flexcon M-K Series, 30 Vessel draining / refilling. If draining of expansion water in the main vessel or auxilliary vessels is necessary, please observe the following actions: • Record the actual volume level (%) as shown on SPC control unit display. • Reset to start menu (Overview menu options; menu-line 8-6). • Switch the control unit OFF. • Close the ball valve at the expansion line (System connection) and at the vessel connections. • Carry out the required work on the vessel (drain, service, repair etc.). • Switch the control unit ON and run st
flamco Flexcon M-K Series, 23 Flexcon ® M-K Installation and operating manual Control unit, commissioning Overview menu options Configuration menu Date, time Operating modeSTART Pressure settings Operational calibration Turkish German 4-20 4-1 (....) (....) 9-9 9-8 9-7 9-1 2-2-1 2-2 10 Save configuration to SD memory card SD card MAIN MENU Menu Data transfer 2 3 4 5 8 9 11 Pressure 8-1 Working pressure Top - up Drain (....) (....) Phase- monitor Min. pressure limiter Pressure 8-2 8-3 8-4 8-4-17 Menu working pressure Example: P SV ; Opening
flamco Flexcon M-K Series, 22 Commissioning, volume level and operating temperature Advice: If a different volume level is required than the self-established minimum level after start (operational ready and installed top-up), the vessel should be filled according to the minimum required level needed for the actual system temperature, after completing the commissioning procedure on the control unit. For better understanding study the diagram below and the paragraph on maintenance, vessel draining and re-filling later in this document. Actual temperature [°C] Vessel target volume [%] (display control unit) Actual temperatur
flamco Flexcon M-K Series, M-K/U / K03 )k* WB / BL M-K 6500 l. Partial view (top) M-K/U 6500 l. / K03 EB M-K/U *** EB ( Detail Pos. 22 ) ( Detail Pos. 23 ) 16 See page 11 for names of positions. *** external compressed air connection
flamco Flexcon M-K Series, 19 Flexcon ® M-K Installation and operating manual Single vessel automat Length of expansion line DN of the expansion line, in relation to the vessel connection > 5 m Two sizes bigger as vessel connection > 15 m or > 8 m with 3 pipe bends Three sizes bigger as vessel connection > 22 m or > 15m To be determined from actual values > 30 m Avoid at all times! Install combinations of multiple vessels with the shortes possible distance between each system connection of the vessels (minimum required spaces for service and repair). Construct a collecting main as follows: Mult
24 Clarification of menu icons Unlocking of key functions required (auto-lock follows 10 minutes after last key stroke). Unlock by holding the middle button until the energy bar reaches the top. Wait for evaluation to finish. No input / output signal for volume sensor detected (check volume sensor wiring connections). Entry confirmed. Entry cancelled, not applicable, edit range exceed
26 Error messages Procedures and values for error identification, evaluation and output have been tried in practice, prevent secondary failures and invite user awareness. Please note that incorrect set-up conditions can lead to repeated errors and inhibit the intended use. Examples of incorrect set-up conditions are: incorrect or no longer applicable design, outdated equipment, in
flamco Flexcon M-K Series, 27 Flexcon ® M-K Installation and operating manual Common failure message Menu line Nr. Error, Name [Cause; effect / measure] Default setting Value Error Code Maximum vessel filling volume ON: Default setting has been reached or exceeded; Valves 1; 2 (3 is OFF) are switched OFF, Compressors 1; 2 (valve 4,5) are not switched ON; no pressure increase or decrease; error-no.:(8) 9 can be consecutive error; improper system lay-out of initial filling / Check functioning of valves 1; 2; 3; check valve, re-calculate expansion volume, drain system water (beware of error-no.: 19); Error OFF, when error is resolved and reset. 96 % 11 8-4- 3 B
flamco Flexcon M-K Series, Flamco UK Ltd Washway Lane St Helens Merseyside WA10 6PB United Kingdom T +44 1744 744 744 F +44 1744 744 700 E [email protected] I www.flamco.co.uk Flamco Middle East PO Box 262636 Jebel Ali, Dubai United Arab Emirates T +971 4 881 95 40 F +971 4 881 95 60 E [email protected] I www.flamco-gulf.com Flamco GmbH Steinbrink 3 42555 Velbert Deutschland T +49 (0) 2052 887 04 F +49 (0) 2052 887 44 E [email protected] I www.flamco.de Flamco AG Fännring 1 6403 Küssnacht Schweiz T +41 (0) 854 30 50 F +41 (0) 854 30 55 E [email protected] I www.flamco.ch Fl
flamco Flexcon M-K Series, 7 Flexcon ® M-K Installation and operating manual Purpose and use of this manual The following pages list the information, specifications, measures and technical data that allow the relevant personnel to use this product safely and for the intended purpose. Responsible persons or those engaged by them carrying out the required services must read this manual attentively and understand it. Such services include: storage, transportation, installation, electrical installa- tion, commissioning and re-starting, operation, maintenance, inspection, repair and dismantling. Where
flamco Flexcon M-K Series, 28 Common failure message Menu line Nr. Error, Name [Cause; effect / measure] Default setting Value Error Code Motor 3; 3.1 (top-up, drainage, optional) (see error-no.: 12) 14 8-4- 9 Top-up (optional) OFF Top-up amount too low (pulse water meter, optional) No pulse from pulse water meter after top-up request; Valve 3, Motor 3 are switched OFF, feed pressure too low, valves in incorrect position or not functioning properly, motor 3 with insufficient pump capacity; Exception: signal leads not installed or otherwise missing, water meter not functioning properly / Check electronic installation, compone
flamco Flexcon M-K Series, 11 Flexcon ® M-K Installation and operating manual Obvious misuse • Operation at incorrect voltage and/or frequency. • Use in inappropriate system designs. • Use of unpermitted installation materials. Other hazards • Overload of construction parts by the the occurence of unexpected extreme values. • Operational continuity at risk in the case of changed, non-permissible ambient conditions. • Operational continuity at risk in the case of safety-control parts being taken out of service or malfunctioning. • Compressed air jets with compressed air compartment couplings of the pressurized vessel . • Fire hazard: ensure professional fire protect
flamco Flexcon M-K Series, 5 Flexcon ® M-K Installation and operating manual Table of contents 1. Liability 6 2. Warranty 6 3. Copyright 6 4. General safety instructions 6 Warning symbols in this manual 6 Purpose and use of this manual 7 Qualifications required, assumptions 7 Competence development of personnel 7 Appropriate use 7 Receiving goods 8 Transportation, storage, unpacking 8 Operations room 8 Noise reduction 9 EMERGENCY-STOP / EMERGENCY-OFF 9 Personal protective equipment (PPE) 9 Exceeding permitted pressure / temperature levels 9 System water 9 Safeguards 9 External forces 10 Inspections prior to commissioning, routine checks 10 Inspections to ensure operation 10 Electrical eq
flamco Flexcon M-K Series, ENG Installation and operating instuction DEU Montage- und Bedienungsanleitung NLD Montage- en gebruikshandleiding FRA Installation et mode d’emploi SPA Instrucciones de instalación y funcionamiento ITA Istruzioni d’installazione e d’uso DAN Monterings- og driftsvejledning SWE Instruktioner för installation och drift NOR Installasjons- og bruksanvisning FIN Asennus-ja käyttöohjeet POL Instrukcja montażu i obsługi HUN Telepítési és üzemeltetési útmutató CES Návod k instalaci a obsluze SLK Návod na montáž a obsluhu SLV Priročnik za namestitev in uporabo RUS Инструкции по установке и эксплуатации TUR
flamco Flexcon M-K Series, Zulässiger Betriebsüberdruck Permissible working overpressure Surpression de service admissible Nennspannung Nominal voltage Tension nominale Zulässige Umgebungstemperatur min. / max. Permissible ambient temperature min. / max. Température de ambiante mini. / maxi. admissible Nominale spanning Toelaatbare werkdruk Toelaatbare omgevingstemperatuur min. / max. : : : : : : : : : : : : Typ Type Type Type Serien-Nr. Serial-No. N° d e Série Volgnummer : : : : : : : : Nennstrom Nominal current Courant nominal Zulässige Medientemperatur min. / max. Permissible media temperature min. / max. Te
flamco Flexcon M-K Series, 33 Flexcon ® M-K Installation and operating manual Appendix 2: Technical data, information, hydraulic and pneumatic equipment Operational values, volume and dimensions Nominal volume Maximum working pressure Maximum working tempera- ture Maximum constant tempera- ture at bladder Vessel diameter Display height Height Width B (mm) Length System connec- tion [Litres] [bar] [°C] [°C] D [mm] H1 [mm] H2* [mm] M-K/U M-K L2 [mm] S [Inches] 400 6 10 120 70 790 1065 1437 1015 860 225 G 1½ 600 6 10 120 70 790 1485 1737 1015 860 225 G 1½ 800 6 10 120 70 790 1585 214
flamco Flexcon M-K Series, 14 Overview components 1 Basic steel vessel with built-in, exchangeable butyl-rub- ber bladder for absorption of the expansion water. Exteri- or corrosion protected, interior untreated (interior coa- ted***) 2 Vessel name plate 2a Control unit name plate 2b Advice to remove transport seal 2c Pressurisation warning 3 Inspection opening 4 Inspection opening M-K/U 6500-10000 5 Lifting hook, load suspension for transport 6 Anti-collision protection (compressed air connections) 7 Foot-height adjuster 8 Foot
flamco Flexcon M-K Series, 10 External forces Avoid any additional forces ( e.g.: forces caused by heat expansion, flow oscillations or dead weights on the system connection). These can lead to damage / leakage in water-bearing pipework, loss of stability of the appliance and furthermore to failure connected to substantial material and personal damage. Inspections prior to commissioning, routine checks They guarantee operational safety and its observance in line with applicable European regulations, European and harmonized standards and relevant technical rules and guidelines of the professional associations for this field of
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