Duplo DSF-2000 Instruction Manual
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19 5. CHECK THIS BEFORE USE When connecting the DBM-120 Sheet by Sheet Turn ON the main power switch of the DBM-120 Sheet by Sheet and power switch of the DBM-120T, and press the ON side “I” of the main power switch of this unit. (Set the power switch of the DBM-120 Sheet by Sheet to OFF, push down the maintenance switch of the DBM-120T, and set the remote switch of this un
Duplo DSF-2000, 59 21. TROUBLESHOOTING Adjust the level sensor, separator air, and separator of each paper feeder. (Refer to “15. STACKING PAPER ON THE PAPER FEEDER A AND ADJUSTING PAPER FEED” and “16. STACKING PAPER ON THE PAPER FEEDER B AND ADJUSTING PAPER FEED”.) Flatten curled paper. Set the paper thickness, detection range, and detection method appropriately. (Refer to “13-5. Setting the Double-feed Detection Sensor”.) Change the end mark position or the setting of double-feed detection start position. (Refer to “8-2. Setting the End Mark
46 5 4 3 2 1 5 4 3 2 1 5 4 3 2 1 1 2 3 4 5 5 4 3 2 1 5 4 3 2 1 5 4 3 2 1 1 2 3 4 5 14. PAGE ORDER AND DIRECTION OF PAPER ON THE PAPER FEED TRAY 14-1. Paper Stacked on Paper Feed Tray A (1) When saddle-stapling/folding or center-folding paper in the downstream processing unit Stack paper which has been collated in order on the paper feed tray A. Stack the paper in t
Duplo DSF-2000, 1 TABLE OF CONTENTS INTRODUCTION 1. Safety Precautions........................................... 2 Warning and Caution Label Locations ............... 4 2. Usage Precautions........................................... 5 2-1. Power Supply........................................... 5 2-2. Operating Environment ............................ 5 2-3. Storage Conditions .................................. 5 2-4. Maintenance ............................................ 5 3. Names and Operation of Parts ....................... 6 4. Control Panel............................
Duplo DSF-2000, 13 B Sheet Set. Yes Select B Sheet None Yes ∗ Endmark Set. Sensor1 Set. Sensor1 on/off On Sensor1 on/off Off On ∗ Sensor1 Position 210 Sensor1 Position 210 ∗ Sensor2 Set. Sensor2 on/off On Sensor2 on/off Off On ∗ Sensor2 Position 210 Sensor2 Position 210 ∗ Mark Mode Count Select Mark Mode None Count Random ∗ Size Detect Mode ♦ On Size Detect Mode Off On ∗ 5. 6. 7. 4. CONTROL PANEL
Duplo DSF-2000, 10 4. CONTROL PANEL 4-1. Names and Operation of Control Panel w Start button e Stop button button Clear button Escape r Jog dial t Power ON indicator q Display (LCD) button Function y i u Displays items, settings, and messages. Press to operate the machine. Press to stop the machine. Turn to display the mode or value to be changed, and press to confirm the changed mode or value. Lights up in green when power is turned on. Press to return to the previous item. Use to operate only the conveyor (Forced ejection). When entering numbers, turning the jog dial while pressing this button changes the number in units of 100. Press once at the in
Duplo DSF-2000, 38 13. OTHER SETTINGS 13-5. Setting the Double-feed Detection Sensor Turn the jog dial at the initial screen to display “Other Setting”, and press the jog dial to confirm the setting. 1 The double-feed detection sensor compares the characteristics data of the paper test-fed and paper being processed, and determines that double-feeding has occurred when the difference in characteristics is large. The sensor also detects paper jams. The settings of the double-feed detection sensor of the paper feeder need to be changed according to the paper and purpose. Turn the jog dial to display “D-feed Sensor”, an
Duplo DSF-2000, DECLARATION OF CONFORMITY DUPLO CORPORATION, located at 7-6, Izumi-honcho 1-chome, Komae-shi, Tokyo 201-8666, Japan, declares that the following product, Name of product : Sheet Feeder : Model DSF-2000 220–240 V 50/60 Hz complies with the provisions defined in the regulations listed below. Regulation : Low Voltage Directive 73 / 23 / EEC under IEC950 2nd (1991) + A1 (1992) + A2 (1993) + A3 (1995) + A4 (1996) including EN60950 2nd (1992) + A1 (1993) + A2 (1993) + A3 (1995) + A4 (1997) deviations. Electromagnetic Compatibility Directive 89 / 336 / EEC under EN55011 (1998)
Duplo DSF-2000, 57 19. WHEN THE ERROR MESSAGE “Malfunction” IS DISPLAYED When “Malfunction” is displayed in the first line of the LCD, perform the following procedure. Remove any paper in the machine. Open and close the upper door, lower door, or bridge door. Turn off and then on the power. If the error message does not go off even after performing the above, contact your dealer. Please let the service personnel have the following information: Your name (or the name of the company and person in charge), address, and telephone number The model name: DSF-2000 (Sheet fe
22 To use the reversal mechanism, select the reversal mechanism. Refer to “9-1. Selecting the Reversal Mechanism”. 4 6. OPERATIONS w Turn the jog dial to display “Staple/Fold Mode”, and press the jog dial to confirm the setting. “Trimming Mode” cannot be set. Set the “Staple/Fold Mode” as follows on the left edge, and press the jog dial to con
Duplo DSF-2000, 39 13. OTHER SETTINGS (b) Setting the thickness of the paper Turn the jog dial to display “A Tray Thick”, and press the jog dial to confirm the setting. Turn the jog dial and display “Auto”, “Heavy”, or “Thin” at the left edge according to the paper used, and press the jog dial to confirm the setting. Select Thick Auto Heavy Thin Approximate settings (Paper feeder A) Setting Auto Heavy Thin When paper thickness is 52 to 128 g/m 2 (standard) If misdetection occurs when set to “Auto” in the use of colored paper If misdetection occurs when the paper thickness is less
Duplo DSF-2000, 27 8-2. Setting the End Mark Detection Function Set the sensor according to the paper face printed with the end mark. q When paper has been placed on the paper feed tray A, turn the jog dial until “Sensor1 Set.” is displayed to detect end marks at the top face, and press the jog dial to confirm the setting. To detect end marks at the bottom face, turn until “Sensor2 Set.” is displayed, and press the jog dial to confirm the setting. w Turn the jog dial and display “Sensor1 on/off” or “Sensor2 on/off”, and press the jog dial to confirm the setting. e Turn the jog dial and display “On” at the l
Duplo DSF-2000, 58 20. CLEANING Once a day, clean the conveyance roller and suction belt for conveying paper. Problems may occur if the conveyance roller and suction belt are dirty. Clean by wiping the dirty areas with a cloth moistened with water or alcohol. To perform operations after cleaning, do so after making sure the cleaned areas have dried completely.
Duplo DSF-2000, 50 1 2 3 4 5 6 7 1 2 3 4 5 6 7 A Set the rear guide A at the rear of the paper stacked. If the stacked paper is lower than the rear guide such as when only a small amount of paper is stacked, raise the paper feed tray A. (Refer to “5-2. Up/Down Operations of Paper Feed Tray”.) The rear guide A need not be set at this point, but can be set just before the paper feed tray is raised and the separator air is blown out during test feeding. 4 15. STACKING PAPER ON THE PAPER FEEDER A AND ADJUSTING PAPER FEED Adjust the height of the level sensor A. The standard position of the level sensor A is as shown in the figure. Moving the level sensor A
Duplo DSF-2000, 21 w Turn the jog dial and display “Staple/Fold Mode” to set the DBM-120 Sheet by Sheet or display “Trimming Mode” to set the DBM-120T, and press the jog dial to confirm the setting. Set the “Staple/Fold Mode” as follows on the left edge, and press the jog dial to confirm. To eject paper without processing : “Through” To perform folding : “Fold” To perform saddle-stapling and folding : “Booklet” To perform side-stapling : “Side ST” To perform corner-stapling : “Corn.ST�
Duplo DSF-2000, 36 13. OTHER SETTINGS The custom size entered can be displayed in millimeters or inches. 13-3. Setting the Millimeters/Inches Display Turn the jog dial at the initial screen to display “Other Setting”, and press the jog dial to confirm the setting. 1 Select mm/In Meter Inch Turn the jog dial to display “mm/In Setting”, and press the jog dial to confirm the setting. 2 To display in mm, turn the jog dial until “Meter” is displayed at the left edge, and press the jog dial to confirm the setting. To display in inches, turn until �
Duplo DSF-2000, 16 4. CONTROL PANEL D-feed Sensor A Tray Setting A Tray Check On Check on/off Off On ∗ A Tray Thick Auto Select Thick Auto Heavy Thin ∗ A Tray Level 17 [%] Select Level 17 20 25 33 50 ∗ A Tray Position 120 [mm] Select Position 120 130 140 150 160 170 ∗ B Tray Setting B Tray Check On Check on/off Off On ∗ B Tray Thick Auto Select Thick Auto Heavy Thin ∗ B Tray Level 17 [%] Select Level 17 20 25 33 50 ∗ B Tray Position 120 [mm] Select Position 120 130 140 150 160 170 ∗
Duplo DSF-2000, 24 Press the start button to start the process. Take note that pressing the start button for more than 2 seconds starts test feeding. After processing the number of sets set, the machine will stop. To stop the machine halfway through, press the stop button. Pressing the stop button once stops the machine after the set currently being processed has ended. Pressing the stop button twice stops the machine even if a set is current being processed. NOTE : The machine will not start if the number of sets set is the same as the number of sets already processed. In such cases, press the (Clear) button once, and set “0” for the number of sets
Duplo DSF-2000, 3 Do not use flammable sprays inside or near the unit (e.g. when cleaning the unit). Such flammable gas may ignite and cause a fire or combustion. Make sure that the combined power consumption of the appliances to be connected does not exceed the capacity rating of the power outlets or plug receptacles. Exceeding the capacity rating could cause the power outlets, plug receptacles, or power extension cords to overheat and catch fire. Remove any dust that accumulates on the power plug prongs and the surface of the plug from
Duplo DSF-2000, 43 13. OTHER SETTINGS 13-6. Selecting the Separator Air Strength The separator air strength can be selected from three steps. If paper feed errors occur frequently at standard value “1”, change the setting and set the most appropriate value. If the paper is large and thick, set the air strength to high. If the paper is small and thin, set the air strength to low. Blower Stre. A 1 Turn the jog dial at the initial screen to display “Other Setting”, and press the jog dial to confirm the setting. 1 Turn the jog dial to
15 4. CONTROL PANEL Tray Up/Down Tray Up/Down A Tray ∗ Tray Up/Down B Tray ∗ Other Setting Tone On Tone on/off On Off ∗ LCD Setting Shift Speed Fast Select Shift Sp. Fast Normal Slow Very Slow ∗ Blink Speed Fast Select Blink Sp. Fast Normal Slow Very Slow ∗ mm/In Setting Meter Select mm/In Meter Inch ∗ Feed Setting Set Speed 30 [set/min] Inpu
Duplo DSF-2000, 48 5 1 2 3 4 1 2 3 4 5 14. PAGE ORDER AND DIRECTION OF PAPER ON THE PAPER FEED TRAY 14-2. Paper Stacked on Paper Feed Tray B (1) When saddle-stapling/folding or center-folding in the downstream processing unit Proceeding direction in downstream processing unit Direction of cover paper stacked on paper feed tray B Paper feed direction (2) When side-stapling or corner-stapling in the downstream processing unit Proceeding direction in downstream processing unit Direction of cover paper stacked on paper feed tray B Paper feed direction Cover paper Cover paper
9 Paper feeder B Paper feed tray B Stack guide B Sub guide B Reference guide B Separator air adjustment knob B Separator adjustment knob B Separator air duct B Separator B Suction belt B Level sensor B Shutter B Upper door Lower door Lower door release lever Bridge Bridge door Bridge cable Ejection guide Power cord D-PORT 1 connector D-PORT 2 connector Connector 1 Connector 2 Remote switch
Duplo DSF-2000, 45 13. OTHER SETTINGS The timing for side jogging by the downstream processing unit (side jogging should be performed after how many sheets it has received from this machine) can be changed within the range of 1 to 5 sheets. With the default setting, side jogging is performed after every 5 sheets. However if paper is not aligned properly, set to a smaller number. Turn the jog dial at the initial screen to display “Other Setting”, and press the jog dial to confirm the setting. 1 Turn the jog dial to display “Sheet Jog”, and press the jog dial to confirm the setting. 2 Turn the jog dial to display the desired number of she
Duplo DSF-2000, 37 13. OTHER SETTINGS This machine is able to change the time from one paper feed by the paper feeder A to the next paper feed (paper feed speed), and the time from the paper feed of the last paper in the set to the paper feed of the next set (set speed). NOTE : The set speed is not the number of sets actually processed. 13-4. Changing the Set Speed/Paper Feed Speed (Changing the Processing Speed/Paper Feed Interval) Turn the jog dial at the initial screen to display “Other Setting”, and press the jog dial to confirm the s
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