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DV Systems G20 Installation And Start-up Data

DV Systems G20 Manual Online:

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DV Systems G20 User Manual
DV Systems G20 User Guide
DV Systems G20 Online Manual

Text of DV Systems G20 User Guide:

  • G2030-II-C Mar ‘17 - 10 - Lubrication Initial Start-up. Each Compressor Unit built is extensively tested at the factory before shipment. The Unit is shipped with the original oil in it as used for testing purposes. Check the Oil level and for any Oil leaks on a da

  • DV Systems G20, G2030-II-C Mar ‘17 - 14 - Do not attempt to operate the Unit without first checking whether there is oil in the Oil Reservoir. Add oil as required. Serious damage may result from use, however limited, without oil. Initial Start-up 1) Remove the LH Front Access Panel, and ensure that there is sufficient Oil in the Oil Reservoir. Refer to the ‘Lubrication’ section (page 10) in this manual for proper type and level of Oil. 2) Do a visual inspection of the Unit, and ensure that all fasteners are sufficiently tightened. This must be done, as some fasteners may become loose in t

  • DV Systems G20, G2030-II-C Mar ‘17 - 19 - Variable Speed Drive (cont’d) Operating Screen Typical Drive Status Indicators The Status LED of the drive shows the status of the drive. It can show 5 different statuses. Color of the LED light Status of the drive Blinking slowly Ready Green Run Red Fault Orange Alarm Blinking fast Downloading software The status of the drive is also indicated on its graphical display. Status Fields: STOP / RUN and READY / NOT READY / FAULT Control Place: PC / IO / KEYPAD / FIELDBUS. The default Control Place shall be ‘I/O’. Location Fi

  • DV Systems G20, SCREW COMPRESSOR VARIABLE SPEED CONTROLS G25-30 II 460/575V ELECTRICAL SCHEMATICS CSC300 & VACON100 VFD GII-VSD-CSC300-460575 E.H. 01/24/17 N.T.S. VOLTAGE F1 F2 F3 MOTOR T3 T2 T1 T1 T2 T3 L1 L2 L3 POWER CIRCUIT SCHEMATIC L1 FUSIBLE DISCONNECT F4 5 L2 L3 GND CONTROL PANEL CONTROL PANEL DOOR .5 .5 IMPORTANT NOTE: This print is the confidential property of DV SYSTEMS, INC. It is not to be used or reproduced in any manner, nor submitted to other parties for examination without the prior approval of DV SYSTEMS, INC. DV SYSTEMS, INC. is continuously trying to improve its products, specifications subject to change without notice. FUSE TABLE WARNING: USE THE SAME FUSE TYPE & RATING VA

  • DV Systems G20, G2030-II-C Mar ‘17 - 4 - Quick Start (cont’d) Unit Operation. Shown below is the ‘CSC300’ Controller which regulates the operation of the Unit. It is used to start and stop the Unit, and it provides information as to system pressure, temperature, etc. Starting the Unit: Press the ‘Start’ Button. Stopping the Unit: Press the ‘Stop’ Button Note: 1. Do not stop the Unit using the ‘Emergency Stop’ Button unless there is a danger to the product or of personnel injury. 2. Do not stop the Unit by use of a disconnect or breaker.

  • DV Systems G20, G2030-II-C Mar ‘17 - 2 - 18” [ 458 mm ] 36” [915mm] 18” [ 458 mm ] Quick Start Mechanical Installation. (Refer to Page 6)  The Unit should be located in a dry, clean, cool, dust free, and well ventilated area.  Allow a minimum 18” (458mm) around and 36” (915mm) above Unit.  The ambient temperature should be between 10°C and 40°C (50°F and 104°F).  Ensure that the floor under the Un

  • DV Systems G20, G2030-II-C Mar ‘17 - 6 - Unpacking and Inspection It is the responsibility of the receiver of the goods, either the Distributor or Customer, to ensure that the product has been shipped in full, and has arrived in suitable condition. Damage to the product may not be visible at time of off-loading, but may only become apparent upon unpacking or start-up. Some areas to initially check are as follows: a) Check for damage to the crating and/or packaging. b) Check the exterior of the Cabinet for damage, either cosmetic or mechanical. c) If there is mechanical damage, open the Cabinet to determine whether ther

  • G2030-II-C Mar ‘17 - 11 - Installation - Electrical  Ensure that all wiring, fusing, etc is done in a manner that meets with the appropriate codes and regulations.  See the sales drawings and electrical schematic contained in this manual for information about Motor nameplate am

  • DV Systems G20, 79 3/4" 45" 15 1/8" 49 7/16" 73 3/16" 1 7/8" CSC300 CONTROLLER WITH VARIABLE SPEED DRIVE EMERGENCY STOP LIFTING POINTS PRESSURE GAUGE & SAFETY VALVE VSD AIR INLET FILTER REMOVABLE SERVICE DOOR 9/16" X 1" SLOT AIR OUTLET 3/4" NPT BALL VALVE MOUNTED AIR DRYER WITH 2M (6FT) CORD, SEPARATE 115V POWER SUPPLY REQUIRED 8 11/16" 7 11/16" 10 5/16" 16 5/16" 17 7/8" REMOVABLE TOP PANEL POWER IN 1" CONDUIT OPENING DUCTIBLE EXHAUST AIR OUTLET WITH 1/4" MOUNTING INSERTS 26 1/2" 23 3/4&quo

  • DV Systems G20, G2030-II-C Mar ‘17 - 23 - Separator Filter and Refrigerated Air Dryer (cont’d) As previously noted, the Separator Filter is located between the Air End and the Refrigerated Dryer. It contains a 1 micron Separator Element which protects the Dryer Unit by removing liquids and solid particles 1 microns and larger. To replace a dirty Filter Element:  Shut the Compressor Unit off.  Bleed any compressed a

  • DV Systems G20, G2030-II-C Mar ‘17 - 12 - Installation – Electrical (cont’d) Wiring must be done in a manner that the full Motor nameplate voltage +/- 10% is available at the Motor terminals during start-up. Contact your local Distributor or Service Centre if additional information is needed. The Warranty that exists on the Electric Motor is that of the original manufacturer. In the event of a Motor failure, contact your DV Systems Distributor or Service Centre for the l

  • DV Systems G20, G2030-II-C Mar ‘17 - 7 - The Compressor must not be operated in a confined area where the heat from the Unit cannot readily escape. Installation – Mechanical Moving of the Unit. When moving the Air Compressor, the forklift or hand lift forks go under the Unit from the directions as indicated. When lifting from position ‘A’, use extended forks. Please be advised that care must be taken when moving

  • DV Systems G20, 4 6 7 2 5 3 13 3 1 8 9 10 11 12 14 15 M3 16 17 11 18 19 21 22 23 20 21 26 25 27 28 29 27 24 M2 31 30 M1 M2 FLOW 22 24 MAINTENANCE KITS NO. PART NUMBER DESCRIPTION M1 DSC-001299 DSC-001234 INTAKE VALVE REPAIR KIT SN >= 37162 INTAKE VALVE REPAIR KIT SN <= 37135 M2 DSC-111-1 THERMO VALVE REPAIR KIT M3 DSC-231 MINIMUM PRESSURE VALVE REPAIR KIT M4 DSC-001233 AIR END SHAFT SEAL KIT --- MK-G20-30-1 MK-G20-30 4000 HOUR MAINTENANCE KIT SN >= 37162 4000 HOUR MAINTENANCE KIT SN <= 37135 ITEM NO. PART NUMBER DESCRIPTION QTY. 1 DSC-001186 AIR END G-SERIES 1 2 DSC-001960 G-SERIES INT

  • DV Systems G20, 79 3/4" 45" 15 1/8" 49 7/16" 73 3/16" 1 7/8" CSC300 CONTROLLER WITH Y-DELTA START EMERGENCY STOP LIFTING POINTS PRESSURE GAUGE & SAFETY VALVE REMOVABLE SERVICE DOOR 9/16" X 1" SLOT AIR OUTLET 3/4" NPT BALL VALVE MOUNTED AIR DRYER WITH 2M (6FT) CORD, SEPARATE 115V POWER SUPPLY REQUIRED 8 11/16" 7 11/16" 10 5/16" 16 5/16" 17 7/8" REMOVABLE TOP PANEL POWER IN 1" CONDUIT OPENING DUCTIBLE EXHAUST AIR OUTLET WITH 1/4" MOUNTING INSERTS 26 1/2" 23 3/4" VSD AIR OUTLET REMOVABLE SIDE PANEL 11 5/8" 7 7/8" 15 1/4" 14 1/4"

  • DV Systems G20, G2030-II-C Mar ‘17 - 16 - Preventative Maintenance Schedule (cont’d) Maintenance Item: Daily Maintenance Interval (in 000’s of Hours) 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 Compressor Room Temperature Inspect Ambient Temperature should be between 10°C and 40°C (50°F and 104°F) Cleanliness Inspect Air Compressor Unit Check Oil Level Inspect Replace Oil # (See Note b) (1) X X X X X Replace Oil Filter # (2) X X X X X X X X X X Replace Air / Oil Se

  • DV Systems G20, 1 2 3 4 2 3 5 6 7 8 9 10 13 12 11 11 12 15 12 16 17 18 14 19 20 17 21 22 23 24 25 26 27 29 13 30 12 5 3 32 33 34 28 31 ITEM NO. PART NUMBER DESCRIPTION QTY. 1 DSC-002961 DSC-002962 DSC-002963 DSC-002964 DSC-002965 INVERTER G25-200V, G30-230V INVERTER G30-200V INVERTER G30-460V INVERTER G25-575V, G30-575V INVERTER G25-230V INVERTER G25-460 1 2 SS-13 5/16-18 X 7/8 HHCS 4 3 SS-1503 5/16" LOCKWASHER 8 4 SS-02002 5/16-18 THREADED INSERT 4 5 SS-1524 5/16" FLAT WASHER 6 6 DSC-001158 DSC-001159 DSC-001160 DSC

  • DV Systems G20, G2030-II-C Mar ‘17 - 8 - Installation – Mechanical (cont’d) Shown below and on the following page are items which assist in making a good installation. These are both intake and exhaust ductwork, helping the Unit to a) draw in clean outside air and b) exhaust the warmer air away from the Unit. The warmer air may be used, with the inclusion of a damper in the exhaust ducting, to warm the interior of the building during the colder months of the year. Intake and Exhaust Ducting – Base Mounted Unit

  • SCREW COMPRESSOR VARIABLE SPEED CONTROLS G25-30 II, 200/230V ELECTRICAL SCHEMATICS CSC300 & VACON 100 VFD GII-VSD-CSC300-200230 E.H. 01/27/17 N.T.S. VOLTAGE F1 F2 F3 1 1 2 TRANSFORMER PRIMARY FUSE F1 3 PRIMARY FUSE F2 4 SECONDARY FUSE F3 5 TERMINAL BLOCK 6 GROUND TERMINAL PANEL SCHEMATIC MOTOR T3 T2 T1 T1 T2 T3 L1 L2 L3 POWER CIRCUIT SCHEMATIC L1 ORDER SEPARATELY FUSIBLE DISCONNECT

  • M1 G-SERIES FIXED SPEED COMPRESSOR CSC300 CONTROLLER ELECTRICAL SCHEMATICS WITH MICROPROCESSOR CSC300G EH 01/29/16 N.T.S. STARTER CONTACTOR 1 L1 L2 L3 T2T3 T1 STARTER CONTACTOR 3 L3 L2 T3 T2 L1 T1 STARTER CONTACTOR 2 T4 T5 MOTOR T1 T3 T6 T2 T1 T2 T3 L1 L2 L3 POWER CIRCUIT SCHEMATIC 200 230 460 VOLTAGE F1 F2 F4 3 NA33 3 .75 .75 4 STARTER M3 1 5 2 6 1 2 JUNCTION BLOCK TERMINAL BLOCK 3 PRIMARY

  • DV Systems G20, G2030-II-C Mar ‘17 - 24 - Trouble Shooting Guide The ‘Conditions’, ‘Causes’, and ‘Suggested Corrections’ as indicated below and on the following page(s) are only a guideline for failures that we have found to be most common. Though this information is provided in this booklet, it is assumed and expected that any personnel involved in the servicing of an Air Compressor Unit is knowledgeable with this type of equipment. Do not attempt to service a Compressor Unit unless you are familiar with it, as there are m

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