Dyaco XE330D-TE006 Service Manual

Text of Dyaco XE330D-TE006 User Guide:

• Dyaco XE330D-TE006, S S e e r r v v i i c c e e M M a a n n u u a a l l -40- 8.4 Troubleshooting procedure matrix Condition Reason Solve LCDs not bright, incomplete or imperfect. 1. LCD light is broken. 2. Power to console too low. 1. Replace with new LCD or console. 2. Check AC power is 110~120V. 3. Check adapter power is output 12VDC. 4. Replace lower controller. LCD displays not bright, incomplete or imperfect. 1. LCD displays are broken. 1. Replace with new console. Erratic pulse display. 1. Another chest belt in use around Elliptical. 2. Other magnetic field disturbance. 3. Receiver is broken. 1. Check for other che

• Dyaco XE330D-TE006, S S e e r r v v i i c c e e M M a a n n u u a a l l -5- (1)Plastic parts

• Dyaco XE330D-TE006, S S e e r r v v i i c c e e M M a a n n u u a a l l -6- (2)Steel parts

• S S e e r r v v i i c c e e M M a a n n u u a a l l -1- -----------------------------------------Table of Content----------------------------------------------- 1. XE330D Elliptical Outlines 2. Electronic Parts 2.1 Upper Controllers 2.2 Lower Controller and Driver 3. Electrical Configurations 4. Elliptical Operation 5. Elliptical Unit Block Diagrams

• Dyaco XE330D-TE006, S S e e r r v v i i c c e e M M a a n n u u a a l l -60- 11.5 Side Case Replacement (1) Remove Bushing Cover from the Bushing Washer. (2) Use 12 mm wrench to remove Hex Head Bolts 5/16"x 1-1/4", flat washers 5/16”x35x1.5T securing the Rod End Assembly. (3) Use 12 mm wrench to remover Hex Head Bolts 5/16"x3/4" securing the bushing housing and remove bushing Washer. (4) Take off right Pedal Arm.

• Dyaco XE330D-TE006, S S e e r r v v i i c c e e M M a a n n u u a a l l -16- Function SPEED Display the current speed in Kilometer mile per hour. DISPLAY range is 0.0 to 99.9 WORK range is 0.0~99.9 LEVEL Display the level position from 1 to 20 DISPLAY range is 0 to 9999. WORK range is 1 to 20. LEVEL preset value is 1 to 20. Press “UP” or ”DOWN” to adjust level, each increment and decrement is 1. TIME TIME is either COUNT UP or COUNT DOWN. System preset is COUNT UP; if user sets the time then timer is COUNT DOWN. DISPLAY range is 0:00 to 99:99. WORK range is 0:00 to 99:59. COUNT DOWN setup range is 10:00 to

• Dyaco XE330D-TE006, S S e e r r v v i i c c e e M M a a n n u u a a l l -46- 9.5 Swing Arm Problem (1) To make assembly easier for consumers, there will be minor difference in size (0.05mm~0.07mm). Therefore, it is normal for a little shake/wobble to exist, but after prolonged use, small parts due to friction wear will generate noise. The solution is to add thick lubrantic into the top of ψ17x276L Swing Arm Axle. If the bearing makes noises or get stuck, change the bearing.

• Dyaco XE330D-TE006, S S e e r r v v i i c c e e M M a a n n u u a a l l -52- 10.2 Slip Problem (1) Slipping problems can be verified by the following steps. 1-1 Rod End Bearing : 5/16" x 1-1/4" Hex Head Bolt going through the bearing must be securely tightened and Rod End Bearing needs to be vertical. 1-2 Cross Bar : CAP Socket Head Cap Bolt M8x30m/m on top of the Cross Bar on the must be tightened. (2) Belt: This issue appears quite often, because after a period of time, most belts will become loose from use depending on usage time. Solution will depend on weight and adjustment methods, ref

• S S e e r r v v i i c c e e M M a a n n u u a a l l -51- 10.1 Noise (1) There are potentially many locations where noise can originate from, but it is not easy to isolate the location specifically. In the front, the chain cover and the round disk, EPE, round disk, sleeve, Cross Bar ‚ Belt and belt pulley, Idler Wheel Plate ‚ Swing Arm, Swing Arm Axle, Flywhe

• S S e e r r v v i i c c e e M M a a n n u u a a l l -44- 9.3 Flywheel Problem (1) This problem is very rare, most of the time the problem is caused by incorrect cable adjustments or improper assembly causing offset creating abnormal sounds. Please follow the magnetic flywheel and cable disassembly procedures to commence adjustments. (2) If there is abnormal s

• S S e e r r v v i i c c e e M M a a n n u u a a l l -42- 9.1 Console Problem (1) Display: When there is no display, check with following procedures. (2) Make sure power adaptor is properly inserted. Check all connectors, including those in the console, on the controller and wire harness, are connected properly. (3) Check continuity of wire harness an

• Dyaco XE330D-TE006, S S e e r r v v i i c c e e M M a a n n u u a a l l -15- Operation Window Display Mode IDLE MODE 1.1 The DM displays “WELCOME” repeatedly and the MW displays “PRESS PROGRAM BUTTON AFTER EXERCISING” word series. SLEEP MODE 2.1 SLEEP ON（ENABLE）is pre-set. When there is no input within 4 minutes, the unit enters SLEEP mode. PAUSE MODE 3.1 Pressing STOP key during workout, the unit enters PAUSE mode and the exercising parameters are saved. 3.2 Under PAUSE mode, the

• Dyaco XE330D-TE006, S S e e r r v v i i c c e e M M a a n n u u a a l l -64- 11.7 Idler Wheel Replacement (1) Remove the cross bar. (refer to 11.6 above) (2) Use #13 Double Open-End Wrench to loosen nyloc nut M8x9T on the hook screws to remove belt. Use #13 wrench Double Open-End Wrench to remove screws M8x20, nyloc nut M8x7T and flat washer 5/16”x23x1.5T to remove the Idler wheel. (3) Reassemble parts in the reverse order as disassembly, tighten the nyloc nuts M8x7T on top of the hook screws, flick the belt for crisp sound to check tightness or use a sound measuring device to measure at 170HZ(±

• Dyaco XE330D-TE006, S S e e r r v v i i c c e e M M a a n n u u a a l l -17- CALORIES Displays the cumulative calories burned at any given time during your workout. DISPLAY range is 0 to 9999. WORK range is 0 to 9999. PULSE Displays the heart rate beat by using hand pulse or receiver. When use receiver, a chest belt must be worn. DISPLAY range is 0 to 9999. WORK range is 40 to 220 BPM. In RUN Mode, if the Elliptical doesn’t have a signal for 8 seconds then display value will become “P ”.

• Dyaco XE330D-TE006, S S e e r r v v i i c c e e M M a a n n u u a a l l -56- 11.2 Connecting Arm Replacement (1) Remove swing arm assembly and swing arm (If removal of pedal tube, simply remove swing arm with Rod End Bearing attached) (2) Use 12mm wrench to remove hex head bolts 5/16"x15mm and flat washers 5/16"x1-1/4" at rod ends of both sides. (3) Use 12 mm wrench to unscrew the Connecting Arms (5/16"x3/4" hex head screw and 5/16"x23x1.5T flat washer) and pull out Pedal Axle to separate Connecting Arm from Pedal Arm. (4) Use Phillips sc

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