Compressed Air Systems 7.5hp Owner's Manual
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Compressed Air Systems 7.5hp, Controls The RS series of units is equipped with a normally closed inlet valve. This means that when the unit is started, the inlet valve remains closed while the unit builds up pressure by means of a bypass line. After startup the inlet valve is controlled by a simple on/o action of a pressure switch working with a solenoid valve. For instrumentation the unit has a discharge temperature gauge, air pressure gauge. Installation GENERAL The standard RS series was designed for indoor applications. For outdoor applications consult the factory for modications. Failure to obtain factory approval will void the warranty. FOUNDATION Your Compressed Air Systems LLC rotar
Compressed Air Systems 7.5hp, NOISE Noise is a potential health hazard that must be considered. There are local and federal laws specifying maximum acceptable noise levels that must not be exceeded. Most of the noise from a reciprocating compressor originates from the air inlet point. Excessive noise can be greatly reduced by installing an intake noise silencer. Intake noise silencers are available from the compressor manufacturer. PIPING FITUP Care must be taken to avoid assembling the piping in a strain with the compressor. It should line up without having to spring or twist into position. Adequate expansion loops or bends should be installed to prevent undue stresses a
Compressed Air Systems 7.5hp, SAFETY PRECAUTIONS AND WARNINGS Listed are some, but not all safety precautions that must be observed with compressors and compressed air systems. Failure to follow any of these warnings may result in severe personal injury, death, property damage and/or compressor damage. Air from this compressor will cause severe injury or death if used for breathing or food processing. Air used for these processes must meet OSHA 29 CFR 1910 or FDA 21 178.3570 regulations. This compressor is designed for use in the compression of normal atmospheric air only. No other gases, vapors or fumes should be exposed to the compressor intake, nor processed
Compressed Air Systems 7.5hp, Descriptions This Compressed Air Systems industrial rotary screw compressor is an electric motor driven single stage helical rotary screw compressor. It is sold as a complete package mounted on a steel base. This unit can come with options of being tank mounted, Enclosure mounted or Enclosure tank mounted. The package includes the compressor air end, electric motor, motor controls, air intake system, cooling system, SMART contact capacity control system, air/oil separator, and instrumentation. Installation requires only electric po
Compressed Air Systems 7.5hp, Daily: CHECK THE OIL LEVEL. Oil should be half up, or at the bottom of the threads on the ll spout, or 1/2 full in the sight glass. DRAIN THE TANK. Turn o the power to the compressor and drain all the moisture from the bottom of the tank. Weekly: CHECK THE OIL. If the oil appears contaminated by moisture or dirt, change immediately. CHECK THE BELTS. Turn o the compressor and inspect the belts for damage, excessive wear, and correct tension. Replace if necessary. TEST THE SAFETY VALVE. Pull the ring on the safety valve. Air should escape and then reset. In the event the compressor ran over pressure, the safety valve would reduce the tank pressur
Compressed Air Systems 7.5hp, Introduction. Congratulations on the purchase of your new air compressor. The air compressor is precision built from the nest materials using the nest state of the art design, and high tech engineering available today. Quality, performance and trouble free operation will assure you a dependable supply of air power on demand CAUTION READ THIS MANUAL CAREFULLY before operating or servicing this air compressor, to familiarize yourself with the proper safety, operation, and standard operating procedures of this unit. FAILU
COOLING The compressor has an air-cooled and after-cooler as standard. The following are the heat loads and cooling airow rates that must be accommodated. The compressor is an oil ooded unit. The oil lubricates, seals, and cools the internals of the compressor. In cooling it picks up the heat generated by the compression process and the mechanical friction from the bearings. S
3 Phase Motor Requirements (Copper wire must be THW, THHN-THWN, XHHW) No solid core wire NOTE: Wire size is based on being within 30ft of main electrical panel installation further would need a qualied electrician to properly size the wire to account for voltage drop Horse Power Voltage Circuit Breaker Trip Rating Minimum Wire Size Horse Power Voltage Circuit Breaker Trip Rat
Additional Information For compressor pump information see pump specic manual. For installation instructions see Install Guide. For compressor package wiring diagram contact manufacturer. For compressor parts breakdown see website (compressed-air-systems.com) of contact compressor manufacturer. On electric driven compressors always follow NEC (National Electri
Compressed Air Systems 7.5hp, WARNING: Never apply air pressure to compressor crank case, always make sure crank case vent is clear and free from obstructions. Adding pressure to the crank case can cause serious bodily injury or death. WARNING: Always wear proper protective eyewear,, hearing protection and safety clothing when working around the compressor package. No loose or baggy clothing should be worn around compressor package at any time. WARNING: On Electric motor powered air compressors make sure electrical system is up to National Electric Code (NEC) prior to installing compressor system. Failure to install a compressor with a proper NEC electrical system can cause personal injury, compressor package dam
Compressed Air Systems 7.5hp, Troubleshooting Chart NOTE: Troubleshooting problems may have similar causes and solutions You should always contact an authorized service center before attempting to x or repair your air compressor. Always make sure electrical power is o before removing any inspection covers or plates or before servicing compressor. Problem Possible causes Solutions Compressor will not start No power Fuse blown in control circuit Motor overloads not tripped or not reset Loose incoming or power connection wires Low voltage to unit Faulty temperature switch Temperature switch tripped High pressure sw
Compressed Air Systems 7.5hp, RED adjustment screw and RED needle are for pressure range adjustment & indication. Turn RED adjustment screw clockwise to increase operating pressure. Turn RED adjustment screw counterclockwise to decrease operating pressure. GREEN adjustment screw and GREEN needle are for dierential pressure adjustment & indication. Turn GREEN adjustment screw clock- wise to increase dierential pressure. Turn GREEN adjustment screw counterclockwise to decrease dierential pressure. Compressed Air Systems, LLC 1-800-531-9656
Compressed Air Systems 7.5hp, CAUTIONCAUTION ! Excessive speed of the compressor or driver can be lethal. Never operate the compressor beyond the manufacturer’s recommendation. Bursting of the ywheel may be the greatest threat because the normal guard may not contain all the pieces. Crankshaft and connecting rod breakage is a possibility and compressor eciency, valve life and bearing life will be abnormally reduced. Removal or painting over safety labels will result in uninformed conditions. This may result in per- sonal inj
Normal Operation STARTUP Drain o condensate from the sump and check the oil level. Rell as necessary. Check for any oil leaks. Correct as necessary. On water cooled units, turn on the water. Press the start button. STOPPING 1. Make sure the compressor is fully unloaded before step 2. Unload the compressor by closing the service valve (this is a ball or block valve) placed in the
Compressed Air Systems 7.5hp, Compressor Installation LOCATION Locate the compressor in an indoor area that is clean, dry, well lighted, and well ventilated, with sucient space for safe and proper inspection and maintenance. Ambient temperatures should not exceed 104 degrees F or fall below 30 degrees unless an electric motor rated for a higher temperature is used. Inspection and maintenance checks are required daily, therefore, ample space is required around the compressor. The compressor must not be installed closer than 24 inches from a wall or from another compressor to allow ample circulation or air acr
Compressed Air Systems 7.5hp, Guidelines for Compressed Air Systems 7 The air pressure drop between the compressor and the point of use is not recoverable. 7 Pipe size should be large enough that the pressure drop does not exceed 10% between the air receiver and the point of use. 7 Arrange the air distribution piping to avoid the following types of strain: 7 Strains that are due to dead weight of the pipe itself. 7 Strains that are due to expansion or contraction of the piping due to temperature. 7 Strains due to internal pressure within the pipe. 7
Compressed Air Systems 7.5hp, PRESSURE VESSELS Air receiver tanks and other pressure containing vessels such as, but not limited to, pulsation bottles, heat exchangers, moisture separators and traps, shall be in accordance with ASME Boiler and Pressure Vessel Code Section VIII and ANSI B19.3 Safety Standards. ELECTRICAL Before installation, the electrical supply should be checked for adequate wire size, breaker size, transformer and capacity. During installation a suitable fused or circuit breaker disconnect switch should be provided. Where a 3 phase motor is used to drive a compressor, any unreasonable voltage unbalance betw
Compressed Air Systems 7.5hp, PRESSURE SWITCH The pressure switch is automatic in operation and is adjusted to start and stop the unit at the minimum and maximum desired air receiver pressure by cutting in and out the power to the electric motor. On some models, the pressure switch incorporates a release valve, which releases air between the check valve located in the receiver and discharge valve in the head of the compressor. MANUAL RELIEF AND SHUTOFF VALVES Install a manual relief valve to vent the compressor to atmosphere. In those instances where the
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