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Burnham 4FHL-63A Installation And Operating Instructions Manual

  • 4FHL-63A Boiler
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  • Installation And Operating Instructions Manual
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Burnham 4FHL-63A Manual Online:

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Burnham 4FHL-63A User Manual
Burnham 4FHL-63A User Guide
Burnham 4FHL-63A Online Manual

Text of Burnham 4FHL-63A User Guide:

  • Burnham 4FHL-63A, 24 ITEM FREQUENCY ACCOMPLISHED BY REMARKS PERIODIC TESTING RECOMMENDED CHECK LIST Gauges, monitors, and Daily Operator Make visual inspection and indicators record readings in log Instrument and equipment Daily Operator Make visual check against settings recommended specications Firing rate control Weekly Operator Verify factory settings Semi-annually Service Technician Verify factory settings Annually Service Technician Check with combustion test Igniter Weekly Operator Make visual inspection, check ame signal strength, if on

  • Burnham 4FHL-63A, 8 INTRODUCTION 1. Refer to burner manufacturer’s installation manual provided for proper venting of the gas train components that require atmospheric pressure to balance a diaphragm. 2. All cover plates, enclosures and guards must be in place at all times, except during maintenance and service. 3. Insulate all steam and hot water piping, ttings and connections and all other hot components and equipment from personnel contact. 4. Assure all pipes, ttings, electrical controls and all other associated burner/boiler equipment is of proper design and construction for

  • Burnham 4FHL-63A, 17 A. Drain boiler until water is just visible in gauge glass. Run temporary pipe line from the surface blow-off to an open drain or some other location where hot water may be discharged safely. Do not install valve in this line. Certain state and local codes may restrict the use of some chemicals listed for cleaning and maintaining the boiler. Check with local authorities before proceeding with the use of any chemicals. B. Drain about 5 gallons of hot water from boiler into a container and dissolve into it 1 pound o caustic soda a

  • 6 Burner/boiler system, as used throughout this manual, shall mean all mechanical and/or electrical equipment including the boiler, burner, pumps, compressors, feed water systems and all associated piping, electrical and control systems used and maintained in the boiler room. Le terme « système de brûleur/chaudière » utilisé dans ce manuel signie tout équipement mécaniq

  • Burnham 4FHL-63A, 19 fall out as sediment and the oxygen escapes as a gas. Both can result in reduced boiler life. The accumulation of sediment can eventually isolate the water from contacting the cast iron. When this happens the cast iron in that area gets extremely hot and eventually cracks. The presence of free oxygen in the boiler creates a corrosive atmosphere which, if the concentration becomes high enough, can corrode the cast iron through from the waterside. Since neither of these failure types are the result of a casting defect the warranty does not apply. Clearly

  • 16 LES SYSTÈMES À EAU CHAUDE NE DOIVENT PAS ÊTRE SOUMIS À UNE PRESSION DÉPASSANT 30 LIVRES, À MOINS QUE LA CHAUDIÈRE SOIT CONÇUE SPÉCIALEMENT POUR UNE PRESSION DE FONCTIONNEMENT PLUS ÉLEVÉE. SI LA PRESSION INTERNE DE LA CHAUDIÈRE DÉPASSE LA PRESSION PARAMÉTRÉE DE LA SOUPAPE DE SÛRETÉ, CETTE DERNIÈRE RELÂCHERA DE LA PRESSION IMMÉDIATEMENT, MAIS LA CAUSE DE CETTE DÉCOM

  • Burnham 4FHL-63A, 22 Exercise caution when handling phosphoric acid and follow the instruction label on its container. Faire preuve de prudence lors de la manipulation d’acide phosphorique et suivre les directives qui se trouvent sur l’étiquette du contenant. 8. Wire brushing of the probe is not recommended. 9. Clean the pipe threads of the probe to remove old, hardened pipe dope and other foreign matter. 10. Apply a moderate amount of good quality pipe dope to the pipe threads on the probe, leaving the rst two threads bare. Do not use PTFE (Teon) tape. 11. Screw the probe into the boiler tapping. 12. Mount the low water

  • 23 10. ATTENTION TO THE BOILER WHILE NOT IN OPERATION. If a boiler is not used during the winter months, and it is in a place subject to freezing, it must be fully drained to prevent freezing damage. Si une chaudière est hors fonction durant l’hiver dans un endroit où la température est sujette à descendre sous le point de congélation, il convient de la purger en

  • Burnham 4FHL-63A, 4 Toute installation, altération, réparation, ou tout réglage ou entretien inadéquat peut provoquer des dommages matériels, une blessure ou une perte de vie. Ne pas se conformer aux directives dans l’ordre donné peut causer des blessures ou la mort. S’assurer de bien les comprendre, y compris celles des manuels du fabricant accompagnant les composants fournis avant d’installer, d’utiliser, de réparer, de démarrer ou d’entretenir cet appareil. Conserver ce manuel et toute autre documentation en bonne condition près de l’appareil aux ns de référence pour le propriétaire ou

  • Burnham 4FHL-63A, 25 ITEM FREQUENCY ACCOMPLISHED BY REMARKS Atomizing Air/Steam Annually Service Technician Refer to burner instructions High and Low Gas Monthly Operator Refer to burner instructions Pressure Interlocks High and Low Oil Monthly Operator Refer to burner instructions Pressure Interlocks High and Low Oil Monthly Operator Refer to burner instructions Temperature Interlocks Fuel Valve Interlock Annually Service Technician Refer to burner instruction Switch Purge Switch Annually Service Technici

  • 3 This boiler has a limited warranty, a copy of which is printed on the back of this manual. It is the responsibility of the installing contractor to see that all controls are correctly installed and are operating properly when the installation is complete. The warranty for this boiler is valid only if the boiler has been installed, maintained and operated in accordance with these

  • Burnham 4FHL-63A, 2 IMPORTANT INFORMATION - READ AND SAVE THESE INSTRUCTIONS FOR REFERENCE All boilers must be installed in accordance with National, State and Local Plumbing, Heating and Electrical Codes and the regulations of the serving utilities. These Codes and Regulations may differ from this instruction manual. Authorities having jurisdiction should be consulted before installations are made. In all cases, reference should be made to the fo

  • Burnham 4FHL-63A, 12 Flow Rate Based On Delta-T APPROXIMATE BOILER WATER FLOW RATE REQUIRED (GPM) – SERIES 4FH BOILER SIZE (bhp) 20º Delta T 30º Delta T 40º Delta T 63A 43 29 22 78A 53 36 27 92A 63 42 31 107A 73 49 37 127A 87 58 44 154A 106 71 53 180A 124 83 62 209A 144 96 72 240A 166 111 83 277A 192 128 96 311A 216 144 108 345A 241 161 120 360A 251 168 126 450A 317 211 158 563A 400 267 200 675A 483 322 242 827 591 394 295 993 708 472 354 1157 823 549 411 1323 939 626 469 1654 1166 777 583 1985 1399 933 700 2315 1638 1092 819 2645 1878 1252 939 3075A 2186 1457 1093 Boiler Waterside

  • Burnham 4FHL-63A, 20 See item 10 under Operating Instruction if it becomes necessary to add water to the boiler more frequently than once a month. Se reporter à l’article 10 dans la section Instructions de fonctionnement si le remplissage de la chaudière devient nécessaire plus d’une fois par mois. 1. GENERAL Inspection should be conducted annually. Service as frequently as specied in paragraphs below. Before service or maintenance is performed complete boiler shutdown/cooldown procedure. 2. BOILER SHUT DOWN AND COOLDOWN PROCEDURE NOTE: This procedure is generally required in preparation for corrective or preventative maintenance in the

  • Burnham 4FHL-63A, 18 Certain state and local codes may restrict the use of some chemicals listed for cleaning and maintaining the boiler. Check with local authorities before proceeding with the use of any chemicals. L’utilisation de certains des produits chimiques indiqués pour le nettoyage et l’entretien de la chaudière peut être restreinte par les codes municipaux ou provinciaux. Il convient de s’informer auprès des autorités locales avant de procéder à l’utilisation de tout produit chimique. B. Drain about 5 gallons of hot water from boiler into a container and dissolve into it 1

  • Burnham 4FHL-63A, 10 Duct size, if used, shall have a minimal cross sectional area equal to the opening size. Outside air openings may be protected by mesh, grills, or louvers. When doing so, the free area sizing must be compensated for the blocking effect of such obstructions. Protective mesh must be no smaller than 1/4". If the free area of the grilles and louvers is unknown, use 20-25% free area for wood louvers, and use 60-75% free area for metal louvers and grilles. Closeable louvers must be electrically interlocked with the burner to prevent the burner from ring if the louvers fail to open or remain ope

  • Burnham 4FHL-63A, 1 For service and repairs to the heating plant, call your local representatives. When seeking information on the boiler, provide series and size designation shown on rating plate. Boiler Number __________________ Type Firing________________ Type System _________ Project______________________________________________________________ Address_________________________________________________ Phone No._____________ INSTALLATION AND OPERATING INSTRUCTIONS FOR BURNHAM COMMERCIAL 4FH SERIES FIRETUBE BOILERS Commercial Boilers This manual must only be used by a qualied heating installer/service technician. BEFORE installing, read all instructions

  • Burnham 4FHL-63A, 28 LIMITED WARRANTY LIMITED WARRANTY Subject to the terms and conditions herein, Seller warrants to the original owner at the original installation site that products manufactured by Seller (“Products”) comply, at the time of manufacture, with recognized hydronics industry regulatory agency standards and requirements therein effect and will be free from defects in materials and workmanship for a period of 12 months after the date of start-up or 18 months after the date of shipment, whichever shall be less (the “Warranty Period”) REMEDY A. The sole remedy for breach of this warranty is expressly limited to the repair o

  • Burnham 4FHL-63A, 9 The unit should be located in the boiler room so as to provide ease of venting and adequate clearance for maintenance, serviceability and installation of piping. The tube pull space listed in the Burnham Commercial product catalog must be provided at the front of the boiler. The coil pull space must be maintained at the front of units equipped with tankless coils. Floor construction should have adequate load bearing characteristics to bear the weight of the boiler lled with water. A boiler foundation is recommended if the boiler room o

  • 21 5. MAINTENANCE OF LOW WATER CUTOFF DEVICES Probe and oat type low water cutoff devices require annual inspection and maintenance. Les interrupteurs à bas niveau d’eau de type sonde ou de type otteur doivent être inspectés et entretenus annuellement. A. Probe Type Low Water Cut Off Although these devices are solid state in design, the probe is

  • Burnham 4FHL-63A, 11 1. BOILER PIPING A. Water Boiler Attach supply and return piping lines and insert plugs and bushings in connections as required. Supply and return piping headers are detailed in Figure 2. It is important to comply with the minimum piping requirements in order to ensure maximum performance and reliability on steam boilers, particular attention should be given to the construction of the supply header. Il est important de respecter les exigences minimales en matière de tuyauterie pour a

  • Burnham 4FHL-63A, 7 TABLE OF CONTENTS SECTION I General information Introduction ...................................................................................................................................... 8 Setting the Unit ................................................................................................................................ 8-9 Flue Outlet, Stack, and Breeching ................................................................................................... 9 Combustion Air Requirements ......................................................................................................

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