Hitachi CG 23EA (SL) Service Manual

Text of Hitachi CG 23EA (SL) User Guide:

• Hitachi CG 23EA (SL), TECHNICAL DATA AND SERVICE MANUAL BRUSH CUTTER CG 23EA (SL) CG 32EA/CG 32EA (SL) CG 42EA/CG 42EA (SL) CG 51EA/CG 51EA (SL) SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT LIST Nos. CG 23EA: E021 CG 32EA: E022 CG 42EA: E023 CG 51EA: E024 Feb. 2005 C MODELS CG 23EA (SL) CG 32EA/CG 32EA (SL) CG 42EA/CG 42EA (SL) CG 51EA/CG 51EA (SL) Hitachi  Power Tools CG 32EA CG 32EA (SL)

• Hitachi CG 23EA (SL), * ALTERNATIVE PARTS--- 6 --- ITEM NO. CODE NO. DESCRIPTION REMARKS NO. USED PARTS 2 -- 05 CG 42EA 49 683-243 THREADED BRACKET 1 50 949-555 NUT M5 (10 PCS.) 5 51 683-000 PLANE WASHER 5 52 682-995 STRING CUTTER ASS’Y 1 INCLUD. 53, 56-58 53 682-997 BOLT (W/WASHER) M5X25 2 54 682-999 BOLT (W/WASHERS) M5X15 5 55 682-998 EXTENSION 1 56 682-996 STRING CUTTER 1 57 949-454 SPRING WASHER M5 (10 PCS.) 2 58 949-555 NUT M5 (10 PCS.) 2 GEAR CASE 71 683-268 BOLT M6X12 1 *72 683-255 GEAR CASE ASS’Y 1 INCLUD. 73-90 FOR CG 42EA *72 683-269 GEAR CASE ASS’Y 1 INCLUD. 73-90 FOR CG 42EA (SL) 73 683-018 BOLT (LEFT HAND) W/WASHERS M8X22 1 74 683-267 STABILIZER 1 75 683-266 CLAMPING WAS

• * ALTERNATIVE PARTS --- 5 --- ITEM NO. CODE NO. DESCRIPTION REMARKS NO. USED PARTS 2 -- 05 CG 23EA MAIN BODY 1 683-002 HANGING STRAP 1 2 682-976 CLUTCH CASE ASS’Y 1 INCLUD. 3-5 3 682-977 CLUTCH CASE 1 4 682-978 BEARING 6200ZZ 1 5 682-979 SNAP RING H30 1 6 682-981 CLUTCH DRUM 1 7 682-980 BOLT (W/WASHERS) M5X30 1 8 683-001 BOLT (W/WASHERS) M5X20 4 9 682-987 LOOP

• Hitachi CG 23EA (SL), --- 4 --- 2 -- 05 CG 23EA 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 221 220 217 218 219 215 216 214 222 223 224 225 226 227 501 502 503 504 505 506 226 CARBURETOR , FUEL TANK

• Hitachi CG 23EA (SL), --- 3 ---2 -- 05 CG 42EA 166 171 ENGINE 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 144 142 142 143 145 146 147 148 149 150 151 152 154 153 155 156 157 158 159 160 161 162 163 161 164 165 167 168 169 170 172 173 175 176 174 177 178 179 180 181 182 183 184 187 186 185 188 189 190 191 192 194 195 193

• Hitachi CG 23EA (SL), ENGINE TOOL PARTS LIST LIST NO. E022 BRUSH CUTTER Model CG 32EA 2005 • 2 • 25 (E1) Hitachi Power Tools 24 25 26 27 28 22 29 1 2 3 3 4 5 6 7 8 9 12 11 10 13 14 15 17 17 21 22 23 18 19 20 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 16 21 MAIN BODY

• Hitachi CG 23EA (SL), * ALTERNATIVE PARTS --- 5 --- ITEM NO. CODE NO. DESCRIPTION REMARKS NO. USED PARTS 2 -- 05 CG 32EA MAIN BODY 1 683-002 HANGING STRAP 1 2 683-125 CLUTCH CASE ASS’Y 1 INCLUD. 3-9 3 683-127 BEARING 6000ZZ 2 4 683-128 SNAP RING H26 1 5 683-132 DRIVE SHAFT TUBE ADAPTER 1 6 683-129 BUFFER 1 7 683-130 WASHER 1 8 683-126 BEARING CASE 1 9 683-131 SCREW (W/SP. WASHER) M5X15 4 10 683-001 BOLT (W/WASHERS) M5X20 4 11 683-014 BOLT (W/SP. WASHER) M5X25 1 12 682-981 CLUTCH DRUM 1 *13 683-140 HANDLE (B) ASS’Y 1 INCLUD. 14, 15 FOR CG 32EA *14 683-142 THROTTL

• Hitachi CG 23EA (SL), OPTIONAL ACCESSORIES ITEM NO. CODE NO. DESCRIPTION REMARKS NO. USED * ALTERNATIVE PARTS --- 9 ---2 -- 05 PARTS ITEM NO. CODE NO. DESCRIPTION REMARKS NO. USED CG 42EA STANDARD ACCESSORIES ITEM NO. CODE NO. DESCRIPTION REMARKS NO. USED 263 683-114 PACKING (B) 1 264 683-216 PAD (D) 2 265 683-345 PAD (E) 1 501 683-155 BLADE COVER 1 502 683-156 CUTTER BLADE 255MM-D25.4 HOLE-NT4 1 503 683-020 SEMI-AUTOMATIC HEAD 4” 1 504 683-021 BOX SPANNER 1 505 683-022 DOUBLE-ENDED WRENCH 1 506 683-023 LEVER HANDLE 1 * 507 944-459 HEX. BAR WRENCH 5MM 1 FOR CG 42EA 601 682-975 GREASE (100G) 1

• Hitachi CG 23EA (SL), ENGINE TOOL PARTS LIST LIST NO. E024 BRUSH CUTTER Model CG 51EA 2005 • 2 • 25 (E1) Hitachi Power Tools 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20 21 22 45 38 39 40 41 46 47 48 49 50 51 52 53 54 55 56 57 58 44 42 43 10 23 24 25 26 27 6 7 8 28 10 30 12 29 31 32 33 34 35 36 37 MAIN BODY

• Hitachi CG 23EA (SL), * ALTERNATIVE PARTS --- 7 --- ITEM NO. CODE NO. DESCRIPTION REMARKS NO. USED PARTS 2 -- 05 CG 42EA 137 683-029 SCREW M5X25 2 138 683-274 CAP SCREW M5X25 4 139 683-272 CYLINDER 1 140 683-273 GASKET (H) 1 141 683-291 PISTON RING 2 142 683-294 CLIP PISTON 2 143 683-292 PISTON PIN 1 144 683-290 PISTON 1 145 683-303 MAGNETO ASS’Y 1 INCLUD. 146, 147 146 683-305 IGNITION COIL ASS’Y 1 INCLUD. 148, 152-154 147 683-304 ROTOR 1 148 683-307 SPARK PLUG CORD ASS’Y 1 INCLUD. 149-151 149 683-061 CONNECTOR 1 150 683-060 PLUG CAP 1 151 683-308 CORD 1 152 683-309 TUBE 1 153 683-062 CAP 1 154 683-306 COIL 1 155 683-067 CAP SCREW M4X25 2 156 683-066 SPAC

• --- 4 --- 2 -- 05 CG 42EA CARBURETOR , FUEL TANK 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 264 264 262 263 265 501 502 503 504 505 506 507

• Hitachi CG 23EA (SL), * ALTERNATIVE PARTS --- 7 --- ITEM NO. CODE NO. DESCRIPTION REMARKS NO. USED PARTS 2 -- 05 CG 32EA 144 683-050 SPECIAL BOLT M6 2 145 683-052 WAVE WASHER 2 146 683-177 CLUTCH ASS’Y 1 INCLUD. 147, 148 147 683-179 SPRING CLUTCH 1 148 683-178 CLUTCH SHOE 2 149 683-065 NUT M8 1 150 683-051 WASHER 2 151 683-169 OIL SEAL (C) 1 152 683-167 CRANK CASE 1 153 683-170 SNAP RING H32 1 154 683-168 BEARING 201C3 2 155 683-064 WOODRUFF KEY 1 156 683-174 NEEDLE BEARING 1 157 683-040 CAP SCREW M5X30 3 158 683-194 SCREEN 1 159 683-176 CRANK SHAFT 1 160 683-039 OIL SEAL (B) 1 161 683-069 LEAD 2 162 683-180 FAN COVER 1 163 683-087 CAP SCREW M5X20 4 164

• Hitachi CG 23EA (SL), * ALTERNATIVE PARTS--- 8 --- ITEM NO. CODE NO. DESCRIPTION REMARKS NO. USED PARTS 2 -- 05 CG 51EA 188 683-318 SPIRAL SPRING 1 189 683-314 ROPE ASS’Y 1 INCLUD. 190-192 190 683-316 ROPE 1 191 683-315 STARTER KNOB 1 192 683-317 CAP 1 193 683-327 NUT M8 1 194 683-163 CAP SCREW M4X16 4 195 NAME PLATE 1 CARBURETOR, FUEL TANK 221 683-346 GASKET (I) 1 222 683-329 CARBURETOR ASS’Y 1 INCLUD. 223-241 223 683-199 SCREW 1 224 683-083 NUT M6 1 225 683-197 SCREW M3X10 2 226 683-198 BRACKET 1 227 683-102 SWIVEL 1 228 683-201 WASHER M4.85 1 229 683-101 RING 1 230 683-200 FRAME 1 231 683-090 O-RING (I.D. 1.8) 1 232 683-330 MAIN JET 1 233 683-092 GASKET (C) 1 234 683-093 DIAPHRAGM 1 235 683-0

• * ALTERNATIVE PARTS--- 6 --- ITEM NO. CODE NO. DESCRIPTION REMARKS NO. USED PARTS 2 -- 05 CG 32EA 72 683-148 GEAR CASE ASS’Y 1 INCLUD. 73-88 73 683-018 BOLT (LEFT HAND) W/WASHERS M8X22 1 74 683-017 STABILIZER 1 75 683-016 CLAMPING WASHER 1 76 683-015 BOSS ADAPTER 1 77 683-010 SNAP RING H28 1 78 683-009 BEARING 60012RK 1 79 683-153 BLADE SHAFT 1 80 683-151 BEARING 608 1 81 683-150 BOLT M8

• Hitachi CG 23EA (SL), * ALTERNATIVE PARTS --- 5 --- ITEM NO. CODE NO. DESCRIPTION REMARKS NO. USED PARTS 2 -- 05 CG 51EA MAIN BODY *1683-239 HANGING STRAP 1 FOR CG 51EA *2683-217 CLUTCH CASE ASS’Y 1 INCLUD. 3-10 FOR CG 51EA *3683-219 BEARING 6202ZZ 2 FOR CG 51EA *4683-220 SNAP RING H35 1 FOR CG 51EA *5683-224 DRIVE SHAFT TUBE ADAPTER 1 FOR CG 51EA 6 683-222 BUFFER (B) 1 7 683-221 BUFFER (A) 1 8 683-223 WASHER 1 *9683-218 BEARING CASE 1 FOR CG 51EA 10 683-131 SCREW (W/SP. WASHER) M5X15 4 *11 683-240 BOLT (W/SP. WASHER) M6X20 4 FOR CG 51EA 12 683-225 BOLT (W/WASHERS) M6X30 1 *13 683-2

• Hitachi CG 23EA (SL), * ALTERNATIVE PARTS --- 5 --- ITEM NO. CODE NO. DESCRIPTION REMARKS NO. USED PARTS 2 -- 05 CG 42EA MAIN BODY *1683-239 HANGING STRAP 1 FOR CG 42EA *2683-217 CLUTCH CASE ASS’Y 1 INCLUD. 3-10 FOR CG 42EA *3683-219 BEARING 6202ZZ 2 FOR CG 42EA *4683-220 SNAP RING H35 1 FOR CG 42EA *5683-224 DRIVE SHAFT TUBE ADAPTER 1 FOR CG 42EA 6 683-222 BUFFER (B) 1 7 683-221 BUFFER (A) 1 8 683-223 WASHER 1 *9683-218 BEARING CASE 1 FOR CG 42EA 10 683-131 SCREW (W/SP. WASHER) M5X15 4 *11 683-240 BOLT (W/SP. WASHER

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