KAESER Premium Compact W 200/4 Service Manual
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KAESER Premium Compact W 200/4, 5 Installation and Operating Conditions 5.1 Ensuring safety The conditions in which the machine is installed and operated have a decisive effect on safety. Warning instructions are located before a potentially dangerous task. Disregard of warning instructions can cause serious injuries! Please take note of all safety instructions Disregard of safety notes can cause unforeseeable dangers! ➤ Strictly forbid fire, open flame and smoking. ➤ If welding is carried out on or near the machine, take adequa
KAESER Premium Compact W 200/4, 10 Maintenance 10.1 Ensuring safety Follow the instructions below for safe installation. Warning instructions are located before a potentially dangerous task. Disregard of warning instructions can cause serious injuries! Please take note of all safety instructions Disregard of safety notes can cause unforeseeable dangers! ➤ Follow the instructions in chapter 3 'Safety and Responsibility'. ➤ Maintenance work may only be carried out by authorized personnel. ➤ Make sure that no one is working on the machine. ➤ Ensure that all service doors and panel
KAESER Premium Compact W 200/4, 2.4 Ambient conditions Installation Maximum altitude amsl* [m] 1000 Permissible ambient tem‐ perature [°C] 5–35 * Higher altitudes are permissible only after consultation with the manufacturer. Tab. 6 Ambient conditions 2.5 Pressure switch setting Specified pressures are factory set. Customer-specific settings may differ. The air receiver is permanently in a pressure band of 20%. Hence, the pressure difference may not exceed 20%. Premium compact Cut-in pressure [bar] Cut-out pressure [bar] Pressure differ‐ ential Δp [bar] Setting range* [bar] 160
➤ Mark the oil that your compressor contains in the table below. Standard oil Special oil Oil type SAE 5 W30 FGP Field of application Standard oil for all applications except in connection with food‐ stuffs. Specifically for machines in ap‐ plications where the com‐ pressed air may come into con‐ tact with foodstuff. Maximum permissible oil change interval in operating hours/years.
KAESER Premium Compact W 200/4, 12.3 Storage Moisture can lead to corrosion, particularly on the surfaces of the compressor block. Frozen moisture can damage components, valve diaphragms and gaskets. Please consult with KAESER if you have questions to the appropriate storage and commis‐ sioning. 1. NOTICE! Moisture and frost can damage the machine! ➤ Prevent ingress of moisture and formation of condensation. ➤ Maintain a storage temperature of >0 °C. 2. Store the machine in a dry, frost-proof room. 12.4 Transporting 12.4.1 Safety Avoid damaging the machine. 1. CAUTION! Danger
KAESER Premium Compact W 200/4, Fig. 5 Setting the network pressure 1 Canopy 2 Screw 3 Adjusting screw for upper pressure (cut- out) 4 Pressure differential adjusting screw 5 «ON/OFF» switch for direct online start A Premium compact 160/4 B Premium compact 200/4 / 250/4 / 300/4 1. DANGER! Dangerous voltage! Contact with live components can cause serious injury or death. ➤ Switch off and lock out the power supply disconnecting device and check that no voltage is present. ➤ Work carefully. 2. Remove the screws securing the cover. 3. Remove th
KAESER Premium Compact W 200/4, 6.3 Compressed air connection Precondition The machine is isolated from the air consumers. Fig. 3 Compressed air connection 1 Compressed air connection ➤ Make the connection to the air main by a flexible pressure line. 6.4 Connecting the machine to the power supply Machines with a total power rating up to 3 kW and rated current up to 16 amps may be plugged into the mains supply. Precondition The power supply is switched off, the device is locked off, the absence of any voltage has been verified. 1. Carry out safety measures as stipulated in relevant regulations (IEC 364, for example or DIN VDE 0100) and in national accident prevention regu
■ energy savings achieved by avoidance of pressure losses, ■ optimum conditions for operation of the compressed air system, ■ the security of genuine KAESER spare parts, ■ increased legal certainty as all regulations are kept to. ➤ Why not sign a KAESER AIR SERVICE maintenance agreement! Result Your advantage: lower costs and higher compressed air availabil
KAESER Premium Compact W 200/4, 10.2.4 Regular service tasks ➤ Only an authorized KAESER Service Technician should carry out service work. ➤ When operating conditions are unfavourable (e.g. dusty or humid atmosphere) or when the equipment is in constant use, have the service work carried out more frequently (shorter inter‐ vals). Interval Service task Every 2 years at least Change the air filter element Up to 3000 h Have cylinder head and valves checked. Up to 12,000 h Have the machine generally overhauled. h = operating hours T
KAESER Premium Compact W 200/4, Maintenance ➤ Make sure the machine is disconnected from electrical power and vented before commencing any work. ➤ Wear close-fitting, flame-resistant clothing. Wear protective clothing as necessary. ➤ Do not leave any loose components, tools or cleaning rags on or in the machine. Decommissioning, storage, disposal ➤ Drain all fluids from the machine, e.g. lubricating oil, and dispose of in accordance with local environmental regulations. ➤ Dispose of the machine in accordance with local environmental regulations. 3.5.3 Organisational Measures ➤ Designate personnel and their responsibilities
KAESER Premium Compact W 200/4, 12.3 Storage ............................................................................................................................. 50 12.4 Transporting ..................................................................................................................... 50 12.4.1 Safety .................................................................................................................. 50 12.5 Disposal ........................................................................................................................... 50 13 Annex 13.1 Dimensional Drawing ....................................................
KAESER Premium Compact W 200/4, 7.2 Instructions to be observed before commissioning or re-commis‐ sioning Incorrect or improper commissioning can cause injury to persons and damage to the machine. ➤ Commissioning may only be carried out by authorized installation and service personnel who have been trained on this machine. Special measures for re-commissioning after storage Storage period longer than: Remedy 12 months ➤ Change the compressor oil. ➤ Have the motor bearings checked by an authorized KAESER Service Technician. 36 months ➤ Have the overall technical condition checked by an authorized KAESER Service Technician. Tab. 26 Re-commissioning after storage 7.3 Checking installation an
KAESER Premium Compact W 200/4, ➤ Make sure all covers and safety guards are in place and secured before re-starting. Temperature ➤ Do not touch hot components! These include, for example, compressor blocks, compressed air lines, coolers, motors and ma‐ chine heaters. ➤ Wear protective clothing. ➤ If welding is carried out on or near the machine, take adequate measures to prevent sparks or heat from igniting oil vapours or parts of the machine. Noise ➤ Operate the machine only with intact sound insulation. ➤ Use h
Service Manual Reciprocating compressor Premium compact W No.: 9_9418 20E Manufacturer: KAESER KOMPRESSOREN 96410 Coburg • PO Box 2143 • GERMANY • Tel. +49-(0)9561-6400 • Fax +49-(0)9561-640130 http://www.kaeser.com
KAESER Premium Compact W 200/4, 7 Initial Start-up 7.1 Ensuring safety Follow the instructions below for safe installation. Warning instructions are located before a potentially dangerous task. Disregard of warning instructions can cause serious injuries! Please take note of all safety instructions Disregard of safety notes can cause unforeseeable dangers! ➤ Follow the instructions in chapter 3 'Safety and Responsibility'. ➤ Installation work may only be carried out by authorized personnel. ➤ Make sure that no one is working on the machine. ➤ Ensure that all service doors and panels are locked. When working on live components Touchi
KAESER Premium Compact W 200/4, Transport ➤ Use suitable lifting gear that conforms to local safety regulations. ➤ Allow transport only by personnel trained in the safe movement of goods. ➤ Attach lifting gear only to suitable lifting points. ➤ Note the centre of gravity to avoid danger of the load tipping over. ➤ Make sure the danger zone is clear of personnel. Installation ➤ Make sure no power is applied when electrical connections are made. ➤ Only use only electrical cables that are suitable and approved for the surroundings and electri‐ cal load
KAESER Premium Compact W 200/4, 10.6 Checking the oil level The oil level can be read off on the oil sight glass. Precondition The machine is switched off. Fig. 10 Checking the oil level 1 Oil sight glass 2 Oil filler and crankcase vent ➤ Read off the oil level daily and before each start-up. Result Top up when the compressor oil level falls to the minimum mark. Top up the oil 10.7 Topping up the compressor oil Material Compressor oil Precondition The supply disconnecting device is switched off. The disconnecting device is locked off. A check has been made that no voltage is present. The machine has cooled down. CAUTION The machine can be damaged by unsuitabl
KAESER Premium Compact W 200/4, ➤ Wash thoroughly with skin cleaner, then with soap and water. ➤ Contaminated clothing should be dry-cleaned before reuse. Inhalation: Oil mist may make breathing difficult. ➤ Clear air passages of oil mist. ➤ Seek medical help if difficulty with respiration continues. Ingestion ➤ Wash out the mouth immediately. ➤ Do not induce vomiting. ➤ Seek medical aid. 3.10 Warranty This service manual contains no independent warranty commitment. Our general terms and condi‐ tions apply with regard to warranty. A condition of our wa
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