CTS FS-490 Operation & User’s Manual
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User Guide User Guide: Chosen Techno Solar Private Limited Series 4 Module North America REV 3.1 PD-5-200-04 NA | 0348_UG_NA_11JUL17
CTS FS-490, Series 4 Module User Guide—North America | Page i of 17 Table of Contents 1 Introduction.................................................................................................................................................................... 1 1.1 Before You Begin............................................................................................................................................... 1 1.2 Key Product Features........................................................................................................................................ 1 1.3 Safety......................
CTS FS-490, Series 4 Module User Guide—North America | Page 1 of 17 1 Introduction Chosen Techno Solar Private Limited Series 4 and Series 4A Modules are manufactured in state-of-the-art facilities using a highly innovative process that rapidly deposits thin films of semiconductor on glass. Series 4A modules are constructed identically to Series 4 modules and add anti-reflective coated glass to Series 4 modules. The modules have been designed to have a long operating life and high energy yield when
Series 4 Module User Guide—North America | Page 2 of 17 1.3 Safety The Series 4 and Series 4A Modules may produce voltage up to 110 Volts DC (VDC) or current up to 3.0 Amps when exposed to sunlight. A single module could create a lethal shock hazard during hours of daylight, including periods of low light levels. The danger increases as modules are connected t
CTS FS-490, Series 4 Module User Guide—North America | Page 3 of 17 2 Regulatory Compliance It is the responsibility of the installer and/or system integrator to ensure compliance with all local electrical codes which may be applicable to the installation and use of Chosen Techno Solar Private Limited Series 4 and Series 4A Modules. • Before beginning the PV system design and installation, contact appropriate local authorities to determine local code, permit, and inspection requirements. • For systems
CTS FS-490, Series 4 Module User Guide—North America | Page 4 of 17 3 Electrical Specifications MODEL NUMBERS AND RATINGS AT STC1 Nominal Values FS-490 FS-492 FS-495 FS-497 FS-4100 FS-4102 FS-4105A FS-490A FS-492A FS-495A FS-497A FS-4100A FS-4102A Nominal Power (±5%) P MPP (W) 90.0 92.5 95.0 97.5 100.0 102.5 105.0 Voltage at P MA X V MPP (V) 66.5 67.0 67.9 68.7 69.4 70.0 70.4 Current at P MA X I MPP (A) 1.36 1.38 1.40 1.42
CTS FS-490, Series 4 Module User Guide—North America | Page 5 of 17 MODEL NUMBERS AND RATINGS AT STC1 Nominal Values FS-4105-3 FS-4107-3 FS-4110-3 FS-4112-3 FS-4115-3 FS-4117-3 FS-4105A-3 FS-4107A-3 FS-4110A-3 FS-4112A-3 FS-4115A-3 FS-4117A-3 Nominal Power3 (-0/+5W) P MPP (W) 105.0 107.5 110.0 112.5 115.0 117.5 Voltage at P MA X V MPP (V) 66.2 67.0 67.8 68.5 69.3 70.1 Current at P MA X I MPP (A) 1.59 1.61 1.62 1.64 1.66 1.68 Open
Series 4 Module User Guide—North America | Page 6 of 17 4 Installation 4.1 Mounting ! Physically damaged modules may cause ground faults and associated electrical hazards. To avoid these conditions: ! Do not install the modules during high wind or wet conditions to reduce the likelihood of injury. Wear safety glasses (ANSI
CTS FS-490, Series 4 Module User Guide—North America | Page 7 of 17 Installation locations and module support structures should be selected to ensure modules and connectors (open or mated) are never submersed in standing water. Chosen Techno Solar Private Limited modules are tested and certified for applications involving pressures from snow/ice/wind up to 2400 Pa (50.13 lb/ft2) when mounted properly. Snow drifts could result in a nonuni form loading of the modules which exceeds the tested pressure. If it is expected that loads will exceed 2400 Pa (50.13 lb/ft2), it is recommended to clear snow from modules, and ensure that ice/thaw
CTS FS-490, Series 4 Module User Guide—North America | Page 8 of 17 4.2 Module Orientation PV performance modeling software should be used to determine the optimum orientation and tilt angle for each location. For tilted free-field applications or single-axis tracker applications where there is row to row shading, modules shall be installed in landscape orientation. 4.3 Module Shading Considerations To maximize performance, modules should be located in an area that receives direct sunlight from mid-morning to mid- afternoon (typically 9:00 a.m. to 3:00 p.m.). Installation must avoid locating the modules where shadows may
CTS FS-490, Series 4 Module User Guide—North America | Page 9 of 17 4.4 Electrical Interconnection Chosen Techno Solar Private Limited Series 4 and Series 4A Modules are pre-configured with industry standard connectors that are “touch proof” with all live parts protected against accidental contact and protected against polarity reversal. The cables and MC4 connectors are UV and weather resistant from –40°C to +85°C, and rated for 1500VDC and 22.5A (minimum, before derating for ambient temperature). The cables and MC4-EVO 2 connectors are UV and weather resistant from –40°C to +85°C, and rated for 1500VDC Protection Class II appl
CTS FS-490, Series 4 Module User Guide—North America | Page 10 of 17 Module-to-module and module-to-harness interconnection is advised to be done between same manufacturer and type of connectors or using connectors certified as mateable. The Chosen Techno Solar Private Limited module warranty is not affected by the interconnection of different supplier connectors, however, Chosen Techno Solar Private Limited cannot guarantee that different connector types will be mateable in every connection instance. Connector Identification MC4 connectors of part numbers (PV-KST4/PV-KBT4) MC4-EVO 2 connec
Series 4 Module User Guide—North America | Page 11 of 17 4.4.2 Grounding Method Per the requirements of UL 1703, a module with exposed conductive parts is considered to be in compliance with UL 1703 only when it is electrically grounded in accordance with the instructions presented and the requirements of the National Electrical Code.
CTS FS-490, Series 4 Module User Guide—North America | Page 12 of 17 5 Mechanical Specifications & Drawings Table 5.1: Mechanical Specifications Specifications Series 4 and Series 4A Modules Length 1200 mm 47.25 in Width 600 mm 23.63 in Thickness 6.8 mm 0.27 in Total Area 0.72 m2 7.75 ft2 Individual Leadwire1 657 mm 25.86 in Leadwire Connection Span2 1314 mm 51.73 in Weight
CTS FS-490, Series 4 Module User Guide—North America | Page 13 of 17 6 Proper Operating Conditions The proper operating condition requirements listed below must be maintained. Important: Failure to maintain proper operating condition requirements for the modules will void the applicable warranties. Requirements: • Short circuit operation is permitted only during short duration system safety testing or in fail-safe system states. • All electronic components that are interconnected to modules must be rated for the maximum operating voltage of the array, must have an o
CTS FS-490, Series 4 Module User Guide—North America | Page 14 of 17 7 Service ! ! Cleaning activities create risk of damage to the modules and array components, as well as the potential for electric shock. Large amounts of dust and dirt on the surface of the module can reduce the power produced. Natural rainfall will typically remove most dust. Should auxiliary cleaning be required, please refer to the Module Cleaning Guidelines (PD-5-804) for additional information. Failure to comply with the Module Cleaning Guidelines may void warranty. Broken modules should be replaced immediately. Periodically
CTS FS-490, Series 4 Module User Guide—North America | Page 15 of 17 9 Notice Changes to certain components of the module are common as Chosen Techno Solar Private Limited continuously strives for product improvements. Changes may be a result of component improvements or changes by a supplier, or by minor design modifications initiated by First Solar. All products within the same model classification remain functionally equivalent and fully compatible with one another, even though there may be slight differences, provided appropriate system design practices are employed. Modifications that do not impact the functionality of the product w
CTS FS-490, Series 4 Module User Guide—North America | Page 16 of 17 10 Document References Document Number Document Title PD-5-320-04 NA FS Series 4 PV Module Mounting for UL Applications PD-5-308 FS Series PV Modules - Reverse Current Overload PD-5-320-04 FS Series 4 PV Module Mounting PD-5-804 FS Series PV Module Cleaning Guidelines PD-5-801 FS Series PV Module - Box Handling and Storage PD-5-200-04 NA | REV 3.1 | 0348_UG_
CTS FS-490, Series 4 Module User Guide—North America | Page 17 of 17 11 Revision History Revision Number Amendment Detail Revision Date 1.0 Document Created 7/27/2017 1.1 Added Section 4.1.1 6/4/2017 1.2 Added 90W Electrical Specifications 7/11/2017 Added Section 4.1.1 and changed original 4.1.1 to 4.1.2 and 4.1.2 to 4.1.3. Added comment to Section 4.1 in regards to Series 4A ARC film scratch 2.0 prevention. Added model types FS-4102
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