Invacare HomeFillII AW Service Manual
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Invacare HomeFillII AW, SECTION 14—MAINTENANCE HomeFill ® II AW Compressor 98 Part No 1154316 Verification Process - Invacare HomeFill Cylinder NOTE: Inspection to be performed upon delivery of unit from Invacare and upon return of unit from rental periods. MODEL No.________________________ SERIAL No._______________________ ON EACH INSPECTION Record Date of Service Clean and disinfect the equip- ment per Cleaning/Disinfection policy CAUTION Hand wipe conserver and regulator. DO NOT soak or spray fluids directly onto conserver or
Invacare HomeFillII AW, SECTION 7—BASE COMPONENTS HomeFill ® II AW Compressor 38 Part No 1154316 9. Install the cabinet. Refer to Removing/Installing the Cabinet on page 25. FIGURE 7.5 Replacing Transformer Testing/Replacing Capacitor Testing WARNING The capacitor is an electrical storage device that stores an electronic charge. ALWAYS discharge the capacitor before testing or handling. Failure to discharge the capacitor may result in bodily harm and/or damage to test equipment. NOTE: For this procedure, refer to FIGURE 7.6 on page 39. 1. Remove the cabinet. Refer to Removing/Installing the Cabinet on page 25.
Invacare HomeFillII AW, SECTION 7—BASE COMPONENTS HomeFill ® II AW Compressor 40 Part No 1154316 Removing Connector Fillport Dust Cover and Lanyard - Units Manufactured Before 10/03/2005 DANGER To prevent electrical shock, ALWAYS disconnect compressor from electrical outlet before servicing. Removing NOTE: For this procedure, refer to FIGURE 7.7 on page 40. Tools required for this procedure are: • 7 / 16 Wrench, Phillips screwdriver NOTE: Because the parts for the this style fillport are no longer available, remove the existing fillport by following the instructions below and install new style fillport. 1. Remove
Invacare HomeFillII AW, SECTION 9—MOTOR REPLACEMENT Part No 1154316 53 HomeFill ® II AW Compressor 8. Disconnect the two wires from the high pressure switch (FIGURE 9.2). FIGURE 9.2 Motor Replacement 9. Using the 7 / 16 open ended wrench, loosen the nut and disconnect the high pressure oxygen line from the cylinder fillport connector (FIGURE 9.3). 10. Loosen the two screws that secure the bottom of the control panel in place (FIGURE 9.3). 11. Remove the two screws that secure the control panel gussets to the rear of the base assembly (FIGURE 9.1). FIGURE 9.3 Motor Replacement CAUTION DO NOT cut the tubing
Invacare HomeFillII AW, Invacare Corporation www.invacare.com USA One Invacare Way Elyria, Ohio USA 44035 Tel: 440-329-6000 Tel: 800-333-6900 Technical Services Tel: 440-329-6593 Tel: 800-832-4707 Manufacturer: Invacare Rehabilitation Equipment (Suzhou) Co., Ltd. No. 5 Weixi Road, SIP, Suzhou, Jiangsu, PRC 215121 Tel: 86-512-62586180 Fax: 86-512-62586167 © 2016 Invacare Corporation. All rights reserved. Republication, duplication or modification in whole or in part is prohibited without prior written permission from Invacare. Trademarks are identified by ™ and ®. All trademarks are owned by or licensed to Invacare Corporation or its subsidiaries
Invacare HomeFillII AW, SECTION 8—BASE REPLACEMENT Part No 1154316 49 HomeFill ® II AW Compressor 31. Remove the retaining clip and hour meter from the base (FIGURE 8.6). 32. Using the 5 / 8 open ended wrench remove the nut from the receptacle fitting (FIGURE 8.6). 33. Remove the receptacle fitting from the base (FIGURE 8.6). FIGURE 8.6 Base Replacement 34. Perform one of the following (FIGURE 8.7): • For units manufactured before 10/2/2005: i. Remove the mounting screw that secures the bracket to the base. ii. Remove pin partially out. iii. Lift connector fillport assembly up off of base. • For units manufactured after 10/2/2005: i. Remove th
Invacare HomeFillII AW, SECTION 14—MAINTENANCE Part No 1154316 99 HomeFill ® II AW Compressor Function Test 1. Make sure the cylinder fill port properly connects to the HomeFill filling unit. 2. Partially fill the cylinder to check for proper filling operation (15 min). 3. Verify movement on gauge. 4. Check the cylinder for leaks. CAUTION DO NOT soak conserver or regulator – focus on cylinder/conserver interface. 5. Test the flow of the regulator at continuous flow. It should read 2 L/min. 6. Connect an oxygen cannula to the conserving device at each setting. 7. Breathe with the cannula to see if it pulses. 8. Bleed the cylinder down until empty (use 2 L/min. cont
Invacare HomeFillII AW, SECTION 13—TROUBLESHOOTING/CYLINDER FILL TIMES Part No 1154316 89 HomeFill ® II AW Compressor FIGURE 13.1 Timer WARNING Use extreme caution when testing this device. It may start unexpectedly, and it contains many pinch points. DO NOT spray electrical connections with leak-tek. NEVER allow HomeFill to continue running above 2100 psi (14479 kPa). Before testing begins, make sure the test compressor is in good condition. Perform leak checks on the HomeFill compressor throughout testing. Perform periodic maintenance on
SECTION 9—MOTOR REPLACEMENT Part No 1154316 57 HomeFill ® II AW Compressor FIGURE 9.6 Motor Replacement Reassembly NOTE: For this procedure, refer to FIGURE 9.1 through FIGURE 9.6. 1. Position the washers on the pump assembly. Refer to Detail “C” in FIGURE 9.6. 2. Position the motor on the pump assembly. Refer to Detail “B” in FIGURE 9.6. 3. Secure the two washers and
Invacare HomeFillII AW, SECTION 10—COMPRESSOR REPLACEMENT Part No 1154316 71 HomeFill ® II AW Compressor FIGURE 10.10 Compressor Replacement - HomeFill Units Manufactured After 8/1/05 Tie Wrap Oxygen Inlet Hose Stage 1 Oxygen Inlet Hose Receptacle Fitting Tie Wrap Oxygen Sensor Tubing Tie Wrap Wire and Jumper Connectors Hour Meter Detail “A” Transformer Orange Wire Yellow Wires Power Inlet Two Connectors Jumper Jumper
Invacare HomeFillII AW, GENERAL Part No 1154316 11 HomeFill ® II AW Compressor Intended Use WARNING - The use of this device is limited to refilling a specific patient’s own oxygen cylinders. The designated cylinders MUST be used ONLY by the specific oxygen patient and are not to be distributed to any other individual for any purpose. - No other use of this device is indicated. WARNING Risk of Death, Injury or Damage The Invacare HomeFill compressor was designed to be used only with Invacare oxygen concentrator
Invacare HomeFillII AW, SECTION 8—BASE REPLACEMENT Part No 1154316 47 HomeFill ® II AW Compressor FIGURE 8.4 Base Replacement Tie Wrap Oxygen Inlet Hose Stage 1 Oxygen Inlet Hose Receptacle Fitting Tie Wrap Oxygen Sensor Tubing Tie Wrap Wire and Jumper Connectors Hour Meter Detail “A” Transformer Orange Wire Yellow Wires Power Inlet Two Connectors Jumper Jumper
Invacare HomeFillII AW, SECTION 4—COMPRESSOR OPERATION HomeFill ® II AW Compressor 22 Part No 1154316 Disconnecting Cylinder From Compressor WARNING DO NOT modify any connections on the HomeFill compressor. NEVER use tools of any kind to connect/disconnect the cylinder and the compressor. Otherwise, severe injury and/or damage may occur. NOTE: For this procedure, refer to FIGURE 4.3 on page 22. 1. Press the compressor power switch to the Off (O) position. 2. Grasp the cylinder/regulator assembly in the area behind the cylinder gauge. 3. With the other hand, grasp the outer ring (sleeve) of the connector fillport and push down. 4. Lift up on the cylinder
SECTION 6—PANEL ASSEMBLY Part No 1154316 33 HomeFill ® II AW Compressor Replacing Accumulator Assembly DANGER To prevent electrical shock, ALWAYS disconnect compressor from electrical outlet before servicing. NOTE: For this procedure, refer to FIGURE 6.5 on page 33. Tools required for this procedure are: • Phillips screwdriver Removing Accumulator Assembly 1.
Invacare HomeFillII AW, SECTION 13—TROUBLESHOOTING/CYLINDER FILL TIMES Part No 1154316 93 HomeFill ® II AW Compressor FIGURE 13.3 HomeFill 2000 psi Switch/P.C.B. Shut Down Test HomeFill 2000 psi gauge Connector Fillport
Invacare HomeFillII AW, SECTION 13—TROUBLESHOOTING/CYLINDER FILL TIMES HomeFill ® II AW Compressor 88 Part No 1154316 NOTE: The high pressure gauge should start to indicate raising pressure. 10. Once the pressure is above 500 psi (3447 kPa), start leak checking the unit at the test points in the following table. NOTE: If necessary, use a flashlight to aid in the identification of bubbles. WARNING DO NOT tighten fittings beyond a ¼ turn. Tightening beyond a ¼ turn risks stretching and weakening the copper material and causing an explosion. 11. If a leak is found at a fitting, carefully tighten the fitting up to a ¼ turn to eliminate the leak. 12. Contin
Invacare HomeFillII AW, SECTION 6—PANEL ASSEMBLY HomeFill ® II AW Compressor 32 Part No 1154316 Replacing Circuit Board CAUTION Before handling any circuit boards, you need to be properly grounded to prevent static damage to the components of the circuit board. A static strap MUST be worn and properly grounded using an alligator clip. Electrical conduit or a water pipe is normally sufficient when a known good ground is not available. Care should be taken to ensure that the alligator clip contacts with a bare metal surface. When removing quick disconnect terminals, DO NOT pull on the wire itself as damage to the connection may occur. Ho
Invacare HomeFillII AW, SECTION 5—CABINET ASSEMBLY Part No 1154316 25 HomeFill ® II AW Compressor SECTION 5—CABINET ASSEMBLY Removing/Installing the Cabinet DANGER To prevent electrical shock, ALWAYS disconnect HomeFill from electrical outlet before servicing. NOTE: For this procedure, refer to FIGURE 5.1. Tools required for this procedure are: • Phillips screwdriver Removing 1. Unplug the power cord from the electrical outlet. 2. Remove cylinder (if attached). Refer to Disconnecting Cylinder From Compressor on page 22. 3. Remove the four mounting screws that secure the cabinet assembly to the base assembly. 4. Lift the cabinet straight up off of the base assembly. Insta
SECTION 13—TROUBLESHOOTING/CYLINDER FILL TIMES HomeFill ® II AW Compressor 90 Part No 1154316 7. Reset the timer to zero. 8. The HomeFill should start filling within three minutes. If HomeFill fails to start filling, check connections and confirm the concentrator output is greater than 90% at 2.5 L/ min for Platinum 5, Platinum S or Perfecto 2 concentrators or 5 L/min for Platinum
Invacare HomeFillII AW, SECTION 5—CABINET ASSEMBLY Part No 1154316 27 HomeFill ® II AW Compressor Replacing Non-Skid Adhesive Back Pad NOTE: For this procedure, refer to FIGURE 5.3. 1. Peel the existing pad from the cabinet and discard. 2. Peel the backing from the new pad. 3. Attach the new pad to the cabinet. FIGURE 5.3 Replacing Non-Skid Adhesive Back Pad Replacing Foam Gasket NOTE: For this procedure, refer to FIGURE 5.4. 1. Remove the cabinet. Refer to Removing/Installing the Cabinet on page 25. 2. Peel the existing foam gasket from the inside of the control panel opening
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