iStarUSA ClayPower Operation & User’s Manual
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iStarUSA ClayPower, Table of Contents 1. Important Safety Warning ............................................................................................. 1 1.1. Transportation ....................................................................................................... 1 1.2. Preparation ........................................................................................................... 1 1.3. Installation ............................................................................................................ 1 1.4. Operation ..........................................................
iStarUSA ClayPower, 1 ClayPower Online UPS 1. Important Safety Warning Please comply with all warnings and operating instructions in this manual strictly. Save this manual properly and read carefully the following instructions before installing the unit. Do not operate this unit before reading through all safety information and operating instructions carefully 1.1. Transportation Please transport the UPS system only in the original package to protect against shock and impact. 1. 2. Preparation Condensation may occur if the UPS system is moved direc
iStarUSA ClayPower, 2 ClayPower Online UPS 1.5. Maintenance, service and faults The UPS system operates with hazardous voltages. Repairs may be carried out only by qualified maintenance personnel. Caution - risk of electric shock. Even after the unit is disconnected from the mains (building wiring outlet), components inside the UPS system are still connected to the battery and electrically live and dangerous. Before carrying out any kind of service and/or maintenance, disconnect the batteries and verify that no current is present and no hazardous voltage exists in the terminals of high capability capacitor such as BUS-capacitors. Only persons are adequately familiar with bat
iStarUSA ClayPower, 3 ClayPower Online UPS 2. Installation and setup NOTE: Before installation, please inspect the unit. Be sure that nothing inside the package is damaged. Please keep the original package in a safe place for future use. NOTE: There are two different types of online UPS: standard and long-run models. Please refer to the following model table. Model No. Type Model No. Type CP-900W-2U Standard Model CP-900W-L-2U Long Run-time Model CP-1350W-2U CP-1350W-L-2U CP-1800W-2U CP-1800W-L-2U CP-2700W-2U CP-2700W-L-2U 2.1. Rear panel view CP-900W-2U CP-1350W-2U
iStarUSA ClayPower, 4 ClayPower Online UPS 3. AC input 4. Input circuit breaker 5. Network/Fax/Modem surge protection 6. Emergency power off function connector (EPO) 7. USB communication port 8. RS-232 communication port 9. SNMP intelligent slot 10. External battery connector (only available for long-run models) 11. Output circuit breaker 2. 2. O perating principle The operating principle of the UPS is as shown below: The UPS is composed of mains input, TVSS and EMI/RFI filters, rectifier/PFC, inverter, battery charger, DC-to-DC converter, battery, dynamic bypass and UPS output. 2.3. Installing the UPS For safety consideration, the UPS is shipped out fro
5 ClayPower Online UPS This UPS can be either displayed on the desk or mounted in the 19” rack chassis. Please choose proper installation to position this UPS. Install the UPS and external battery Install the UPS and external battery NOTE: When installing the UPS or battery pack with feet, please keep 70
iStarUSA ClayPower, 6 ClayPower Online UPS 2.4. Setup the UPS Step 1: UPS input connection Plug the UPS into a two-pole, three-wire, grounded receptacle only. Avoid using extension cords. CAUTION: Please also install a UL-approved circuit breaker (40A) between the mains and AC input in 3K model for safety operation. Step 2: UPS output connection There two kinds of outputs: programmable outlets and general outlets. Please connect non-critical devices to the programmable outlets and critical devices to the general outlets. During power failure, you may extend the backup time to critical devices by setting shorter backup time for n
iStarUSA ClayPower, 7 ClayPower Online UPS Step 5: Disabling and enabling EPO function Keep pin 1 and pin 2 closed for normal UPS operation. To activate EPO function, cut the wire between pin 1 and pin 2. Step 6: External battery connection (for long run-time models only) Connect one end of external battery cable to UPS unit and the other end to battery pack. See below chart for detailed connection. Step 7: Turning on the UPS Press the ON/Mute button on the front panel for two seconds to power on the UPS. Note: The battery charges fully during the first five hours of normal operation. Do not expect full battery run capability during this initial char
8 ClayPower Online UPS 2.5. Battery replacement NOTICE: This UPS is equipped with internal batteries and user can replace the batteries without shutting down the UPS or connected loads.(hot-swappable battery design) Replacement is a safe procedure, isolated from electrical hazards. CAUTION!! Consider all warnings, cautions, and no
iStarUSA ClayPower, 9 ClayPower Online UPS 2. 6. Battery kit assembly (optional) Note : Please assemble the battery kit before installing it inside of UPS. Please select correct battery kit procedure below to assemble it. 2 - battery kit Step 1: Remove adhesive tapes. Step 2: Connect all battery terminals by following below chart. Step 3: Put assembled battery packs on one side of plastic shells. Step 4: Cover the other side of plastic shell as below chart. Then, battery kit is assembly well. 3 - battery kit Step 1: Remove a
iStarUSA ClayPower, 10 ClayPower Online UPS 4 - battery kit Step 1: Remove adhesive tapes. Step 2: Connect all battery terminals by following below chart. Step 3: Put assembled battery packs on one side of plastic shells. Step 4: Cover the other side of plastic shell as below chart. Then, battery kit is assembly well. 6 - battery kit Step 1: Remove adhesive tapes. Step 2: Connect all battery terminals by following below chart. Step 3: Put assembled battery packs on one side of plastic shells. Step 4: Cover the other side of plastic shell as below chart. Then, battery kit is assembly well. Tapes Tapes Tapes Tapes
iStarUSA ClayPower, 11 ClayPower Online UPS 3. Operations 3.1. Button operation Button View Button Function ON/Mute Button Turn on the UPS: Press and hold ON/Mute button for at least 2 seconds to turn on the UPS. Mute the alarm: After the UPS is turned on in battery mode, press and hold this button for at least 5 seconds to disable or enable the alarm system. But it’s not applied to the situations when warnings or errors occur. Up key: Press this button to display previous selection in UPS setting mode. Switch to UPS self-test mode: Press ON/Mute buttons simultaneously for 5 seconds to enter UPS self-testin
12 ClayPower Online UPS Display Function Backup time information Indicates the backup time in pie chart. Indicates the backup time in numbers. H: hours, M: minute Warning & Fault information Indicates that the warning and fault occurs. Indicates the warning and fault codes, and the codes are listed in details in
iStarUSA ClayPower, 13 ClayPower Online UPS 3-3. Audible Alarm Battery Mode Sounding every 4 seconds Low Battery Sounding every second Overload Sounding twice every second Fault Continuously soun ding 3-4. LCD display wordings index Abbreviation Display content Meaning ENA Enable DIS Disable ESC Escape RAC Rack display TOE Tower display B.L Low Battery O.L Overload N.C Battery is not connected O.C Overcharge SF Site Fault E.P EPO T.P Over Temperature C.H Charger Failure B.B Battery Fault F.U Frequency Unstable in Bypass Mode B.V Input Voltage is Out of Bypass Range
iStarUSA ClayPower, 14 ClayPower Online UPS 3-5. UPS Setting There are two parameters to set up the UPS. Parameter 1: It’s for program alternatives. There are 9 programs to set up: Parameter 2: It’s for setting information display。 01: Output voltage setting Interface Setting For 200/208/220/230/240 VAC models, you may choose the following output voltage: 200: presents output voltage is 200Vac 208: presents output voltage is 208Vac 220: presents output voltage
15 ClayPower Online UPS ENA: ECO mode enable DIS: ECO mode disable 05: AECO enable/disable Interface Setting ENA: Advanced ECO mode enable DIS: Advanced ECO mode disable 06: Bypass mode enable/disable Interface Setting ENA: Bypass mode enable DIS: Bypass mode disable 07: Programmable outlets enable/disab
iStarUSA ClayPower, 16 ClayPower Online UPS 08: Programmable outlets setting Interface Setting 0-999: setting the backup time limits in minutes from 0-999 for programmable outlets which connect to non-critical devices on battery mode. 09: LCD display direction setting Interface Setting RAC: the LCD display is horizontal. TOE: the LCD display is vertical. 10: Acceptable input voltage range setting Interface Setting For 200/208/220/230/240 VAC models, you may choose the following Acceptable input voltage range: 110/300 alternating flashing: acceptable input voltage range is from 110V to 300V. 160/260 alternating fl
iStarUSA ClayPower, 17 ClayPower Online UPS 3-6. Operating Mode Description Operating mode Description LCD display Rack Display Tower Display Online mode When the input voltage is within acceptable range, UPS will provide pure and stable AC power to output. The UPS will also charge the battery at online mode. ECO mode (E ciency Corrective Optimizer) When the input voltage is within setting range ( ±3%V o max) , UPS will bypass voltage to output for energy saving. PFC and INVERTER are still active at this mode. AECO mode (Advanced Eciency Corrective
18 ClayPower Online UPS Fault mode The UPS is in fault mode when no output power is supplied from the UPS and the fault icon ashes on the LCD display, although the information of UPS can be displayed in the screen. 3-7. Faults Reference Code Fault event Fault code Icon Fault event Fault code Icon Bus start fail 01 x L
iStarUSA ClayPower, 19 ClayPower Online UPS 4. Troubleshooting If the UPS system does not operate correctly, please solve the problem by using the table below. Symptom Possible cause Remedy No indication and alarm even though the main is normal. The AC input power is not connected well. Check if input power cord firmly connected to the mains. The AC input is connected to the UPS output. Plug AC input power cord to AC input correctly. The icon and the warning code flashing on LCD display and alarm i
iStarUSA ClayPower, 20 ClayPower Online UPS Symptom Possible cause Remedy Fault code is shown as 43 and The icon is lighting on LCD display and alarm is continuously sounding. The UPS shut down automatically because of overload at the UPS output. Remove excess loads from UPS output and restart it. Fault code is shown as 14 and alarm is continuously sounding. The UPS shut down automatically because short circuit occurs on the UPS output. Check output wiring and if connected devices are i
iStarUSA ClayPower, 21 ClayPower Online UPS 5. Storage and Maintenance Operation The UPS system contains no user-serviceable parts. If the battery service life (3~5 years at 25°C ambient temperature) has been exceeded, the batteries must be replaced. In this case, please contact your dealer. Storage Before storing, charge the UPS 5 hours. Store the UPS covered and upright in a cool, dry location. During storage, recharge the battery in accordance with the following table: Storage Temperature Recharge Frequency Charging Duration -25°C - 40°C Every 3 months 1-2 hours 40°C - 45°C Every 2 months 1-2
iStarUSA ClayPower, 22 ClayPower Online UPS MODEL CP-900W-2U CP-1350W-2U Capacity VA 1000 VA 1500 VA 2000 VA 3000 VA W 810W 1350 W 1800 W 2700 W INPUT Voltage Range Rated voltage 100VAC-120VAC Low Line Transfer 80 VAC/70 VAC/60 VAC/55 VAC ± 5 % (based on load percentage 100%-80% / 80%-70% / 70%-60% / 60%-0) Low Line Comeback 85 VAC/75 VAC/65 VAC/60 VAC ± 5 % High Line Transfer 150 VAC ± 5 % High Line Comeback 142 VAC ± 5 % Frequency Range 40Hz ~ 7
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