GreenWorks 41522 Owner's Manual
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GreenWorks 41522, 6 G PANCAKE AIR COMPRESSOR 41522 Read all safety rules and instructions carefully before operating this tool. Owner’s Manual TOLL-FREE HELPLINE: 1-888-90WORKS (888.909.6757) www.GreenWorksTools.com
GreenWorks 41522, 2 CONTENTS Contents .................................................................................................................................. 2 Product specications............................................................................................................. 2 General safety rules .............................................................................................................3-8 Know your air compressor ...................................................................................................... 9 Assembly inst
GreenWorks 41522, 3 GENERAL SAFETY RULES WARNING Do not operate this unit until you read and understand this instruction manual for safety, operation and maintenance instructions. IMPORTANT SAFETY INSTRUCTIONS RISK OF EXPLOSION OR FIRE WHAT CAN HAPPEN HOW TO PREVENT IT HAZARD within the motor and pressure switch to spark. come into contact with ammable vapors, they may ignite, causing re or explosion. ventilation openings will cause serious overheating and could cause re. Unattended operation of this product could result in personal injury or property damage. To reduce th
GreenWorks 41522, 4 GENERAL SAFETY RULES WHAT CAN HAPPEN RISK OF BURSTING HOW TO PREVENT IT 1. 1. 2. 2. The compressed air directly from your compressor is not safe for breathing. The air stream may contain carbon monoxide, toxic vapors, or solid particles from the air tank. Breathing these contami- nants can cause serious injury or death. Exposure to chemicals in dust created by power sanding, sawing, grinding, drilling, and other construction activities may be harmful. Air obtained directly from the compressor should never be used to su
GreenWorks 41522, 5 GENERAL SAFETY RULES Attachments & accessories: Tires: WHAT CAN HAPPEN HOW TO PREVENT IT 1. 1. 1. 1. 1. 1. 2. 3. Failure to properly drain condensed water from air tank, causing rust and thinning of the steel air tank. Exceeding the pressure rating of air tools, spray guns, air operated accessories, tires, and other inatables can cause them to explode or y apart, and could result in serious injury. Over ination of tires could result in serious injury and property damage. Modications or attempted repairs to the air tank. Unauthoriaed modications to the safety valv
GreenWorks 41522, 6 GENERAL SAFETY RULES WHAT CAN HAPPEN RISK FROM FLYING OBJECTS HOW TO PREVENT IT 1. 1/1 1/2 1/3 The compressed air stream can cause soft tissue damage to exposed skin and can propel dirt, chips, loose particles, and small objects at high speed, resulting in property damage or personal injury. Never point any nozzle or sprayer toward any part of the body or at other people or animals. Always turn the compressor off and bleed pressure from the air hose and air tank before attempting maintenance, att
GreenWorks 41522, 7 GENERAL SAFETY RULES WHAT CAN HAPPEN WHAT CAN HAPPEN RISK FROM MOVING PARTS RISK OF UNSAFE OPERATION HOW TO PREVENT IT HOW TO PREVENT IT 1. 1. 1/1 1 2 3 4 5 6 7 8 1/2 Moving parts such as the pulley, ywheel, and belt can cause serious injury if they come into contact with you or your clothing. Unsafe operation of your air compressor could lead to serious injury or death to you or others. 2. 2. Attempting to operate compressor with damaged or missing parts or attempting to repair compressor with protective shrouds removed can expose you to moving parts and can result in serious injury. Any repairs required on this p
8 GENERAL SAFETY RULES WHAT CAN HAPPEN WHAT CAN HAPPEN RISK OF FALLING RISK FROM NOISE GLOSSARY ACCESSORIES SAVE THESE INSTRUCTIONS FOR FUTURE USE HOW TO PREVENT IT HOW TO PREVENT IT 1 1 1 1 A portable compressor can fall from a table, workbench, or roof causing damage to the compressor and could result in serious injury or death to the operator. Cut-In Pressure: While the m
GreenWorks 41522, 9 KNOW YOUR AIR COMPRESSOR The safe use of this product requires an understanding of the information on the tool and in this operator’s manual as well as a knowledge of the project you are attempting. Before use of this product, familiarize yourself with all operating features and safety rules. (See Fig. 1) RECOIL HOSE TIRE CHUCK END OF HOSE OR BLOW GUN OR QUICK CONNECTOR BLOW GUN ADAPTOR OR TAPERED NOZZLE INFLATION NEEDLE Fig. 1 AIR TANK PRESSURE GAUGE TOOL OUTLET PRESSURE GAUGE FEMALE QUICK CONNECT OUTLET PRESSURE REGULATOR KNOB AUTO ON/OFF SWITCH AIR TANK AIR TANK DRAIN VALVE SAFETY VALVE
GreenWorks 41522, 10 ASSEMBLY INSTRUCTION ATTACHING AIR HOSE TO COMPRESSOR 1, Using your left hand push quick connect towards the body of the compressor. 2, Firmly press t the male quick connect portion on the air hose into the female quick connect and release female quick connect locking hose in place. NOTE: When connecting or disconnecting air hose remove air from tank. ASSEMBLE ACCESSORIES The unit supplied with an accessory kit, choose the accessory needed. Assemble Accessory Kit 1. Assemble female tire chuck/blow gun/quick coupler to the end of hose and tighten securely wiith wrenches. 2, Assemble blow gun adaptor to the blow gun. 3, Assemble ination needl
GreenWorks 41522, 11 UNPACKING • This product requires assembly. WARNING Do not use this product if any parts on the Packing List are already assembled to your product when you unpack it. Parts on this list are not assembled to the product by the manufacturer and require customer installation. Use of a product that may have been improperly assembled could result in serious personal injury. • Carefully remove the product and any accessories from the box. Make sure that all items listed in the packing list are included. • Inspect the product carefully to make sure no breakage or damage occurred during shipping. • Do not discard the packing material until you have care
12 Fig. 5 STARTUP 1. Before each startup,make sure the power switch is in the OFF position 2. Place air compressor on a at,level surface. 3. Release pressure from the system. Drain moisture from the air tank by slowly opening the air tank drain valve by turning clockwise.Once all the moisture has drained out, close the tting securely. 4. Turn the pressure
13 WARNING Disconnect air compressor from power source and bleed off all air pressure before attempting any maintenance or repair. SHUTDOWN AND STORAGE: MAINTENANCE 1. Turn the switch to the OFF position 2. Turn the pressure regulator knob fully counterclockwise to close airow from air outlet port. Check the outlet pressure gauge to ensure that it reads 0 PSI. 3. Remove the air hose an
GreenWorks 41522, 14 TROUBLESHOOTING I (on) continuously when the power switch is in the position. PROBLEM POSSIBLE CAUSES SOLUTIONS The motor will not run or start. The power switch is in the 0 (off) position. Set the power switch to the I (on) position. The motor’s thermal overload protection has tripped. Turn the air compressor off, unplug the power cord and wait until the motor has cooled down. A fuse has blown or a circuit breaker has been tripped. Replace the fuse or reset the circuit breaker. Verify that the fuse has the proper amperage. Check for low voltage conditions. Disconnect any other electrical appliances from the circuit, or operate the compressor on a dedicated circu
GreenWorks 41522, 15 TROUBLESHOOTING PROBLEM POSSIBLE CAUSES SOLUTIONS The regulator does not regulate the pressure. The regulator or its internal parts are dirty or damaged. Replace the regulator. The pressure is low, or there is not enough air. There is a leak at one of the threads). Do not overtighten. The tank drain valve is open. Close the drain valve. The air intake is restricted. Clean the ventilation openings on the motor's enclosure. Prolonged excessive use of air.D ecrease the amount of air used. There is a hole in the air hose. Check the air h
GreenWorks 41522, 16 LIMITED FOUR-YEAR WARRANTY GREENWORKS™ hereby warranties this product, to the original purchaser with proof of purchase, for a period of one (1) year against defects in materials, parts or workmanship. GREENWORKS™, at its own discretion will repair or replace any and all parts found to be defective, through normal use, free of charge to the customer. This warranty is valid only for units which have been used for personal use that have not been hired or rented for industrial/ commercial use, and that have been maintained in ac
GreenWorks 41522, 19 PARTS LIST 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 3220150-2 33302531-5 34202531 3220203 34102753 3220515 3290651 33302754 32202497 31101116 3220323 3750175 36401531 3630150-6 36302551 34102753 33302531-6 3410329 3320675 3320875-1 3320975-1 31901531 34207531 3050211 3390475 32202115-1 3290251 34203116 31102754 33301753 3420150 3220575A 31903115 3050451 3320297-2 36301754 3220452 34103531-2 31101753 32201108 3790175A 37904110 37902110 3
GreenWorks 41522, 20 PARTS LIST 10.1 10.2 10.3 10.4 10.5 10.6 10.7 10.8 10.9 10.10 10.11 10.12 10.13 10.14 10.15 10.16 10.17 10.18 10.19 10.20 10.21 10.22 10.23 10.24 10.25 10.26 10.27 10.28 10.29 10.30 10.31 39.1 39.2 39.3 39.4 39.5 39.6 39.7 39.8 39.9 39.1 39.11 39.12 39.13 39.14 39.15 39.16 39.17 39.18 39.19 39.2 39.21 39.22 39.23 39.24 39.25 39.26 0 34101116 36103116 32905302A 3210275-1 33101116 3210175-1 3420675-4 3320575-1 3320475-4 3290806-1 33215301-2 3290250 32208316A 33204116-1 3320375-1 33103116 3420975-2 33104116 33205116 33105116 3220528
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