HIBLOW HP-10 Maintenance Manual

Text of HIBLOW HP-10 User Guide:

• HIBLOW HP-10, 39 HP Replacing the Chamber Block STEP 16 STEP 16 Draw the new safety screw through a hole in the different direction of the terminal. (Threading order : The L-shaped lever-the spring electrode) STEP 17 STEP 17 Fasten screw with a nut. The screw is designed so that the nut will turn freely when it is properly fastened, stop tightening when this happens. STEP 18 STEP 18 This completes the replacement of the safety screw procedure. Make sure the gaps between L-shaped lever and lug of the actuating rod are even. • When checking the movement of the switch while the power is connected, touching the terminal will result in an

• HIBLOW HP-10, 2 Maintenance tool / Your Warranty Maintenance tools Your Warranty q Screw Driver w 5.5A each side wrench (3A wrench) e 7A each side wrench (4A wrench) r 8A each side wrench (5A wrench) t Box Driver Handle q t w e r With a carring case. 1. Please check a warranty card is supplied and make sure not to lose it. There is a possibility of expense even though the pump is under warranty. Read the warranty card carefully. 2. We provide a seven-year guarantee on all spare parts even if the pump go out of production. 3. Please make an inquiry about a failure of the pump. Here is a nu

• HIBLOW HP-10, Introduction We thank you very much purchasing our TECHNO TAKATSUKI HIBLOW air pumps. The introduction of the first HIBLOW pump was over twenty years ago. More than 3 million HIBLOW pumps have now been produced and found widespread applications. This guide book is explained comprehensible as everyone can repair easily. Can be useful when repairing by all means. Also, please utilize our maintenance tools for replacement. What is ISO 9001? In 1987, the International Organization for Standardization (ISO) established its ISO 9000 standards. These internationally approved standards provide specifications not

• STEP 12 STEP 12 Set the actuating rod in line with groove and tighten U-lock nut with the box driver. • Use new U-lock nut and washer only that come as replacement parts to prevent loosening and causing failure of the pump. STEP 13 STEP 13 Insert the actuating rod in accordance with the gap of the frame. Secure the diaphragm mounting block on the other side and tighten with washer and U

• HIBLOW HP-10, ■ Distributor ■ Manufacturer 00M04.3000.M Headquarters: 8-16, Hatchonishimachi, Takatsuki, Osaka, 569-0095, JAPAN Telephone: 0726-84-0805 Fax: 0726-84-0807 Tokyo Office: 8F, Sunwood Machida Bldg., 4-15-13, Haramachida, Machida, Tokyo, 194-0013, JAPAN Telephone: 042-720-2882 Fax: 042-720-2883

• HIBLOW HP-10, STEP 4 STEP 4 Secure the electromagnets to the body by the nuts. Use the boxdriver. (wrench) STEP 5 STEP 5 Secure the SP switch to the frame by the screws. • Be careful of the direction. STEP 6 STEP 6 Tie the wires in a bundle with a silicon tube. Strip off the coating each of the wires. (7mm from the end) Connect the wires to the terminals. The wire requires a soldered connection. STEP 7 STEP 7 This completes the electromagnet replacement procedure. REPLACING THE ELECTROMAGNET FITTING THE ELECTROMAGNET 33 HP Replacing the Electromagnet HP-60/80

• HIBLOW HP-10, w y q e r t !9 @0 @1 @2 @3 @4 @5 @6 @7 !1 !2 !3 !4 !5 !6 !7 u !8 !0 i o HP-100/120 q Filter Cover w Semi Cover Packing e Filter r Fitting Boss t Upper Housing y Sound Absorber (Lap) u Casing Block A i Valve Chamber Packing o Casing Block B !0 Valve !1 Diaphragm Ring !2 Diaphragm !3 Diaphragm Base !4 Frame Cover !5 SP Switch !6 Safety Screw !7 Electromagnet !8 Actuating Rod !9 L-Tube @0 Hose Band @1 Frame @2 Vibration Control Rubber @3 Center Plate @4 Gasket @5 Sound Absorber (Filter) @6 Lower Housing @7 Power Cord HP-100 1997/10 — HP-120 1997/10 — Air pump Start of production Discontinuance of production STRUCTURE AND PART NAMES 34 HP HP-100/120 HP-100/120 HP Series

• STEP 20 STEP 20 Install the sound absorber. STEP 21 STEP 21 Place the upper housing back on body. • Be extremely careful not to pinch the sound absorber in the upper housing. Secure it with the bolts. Then, place the filter and filter cover on the upper housing. (See page17 “FILTER CLEANING AND REPLACEMENT”) 40 HP Replacing the Chamber Block REPLACING THE CHAMBER BLOCK HP-100/120

• HIBLOW HP-10, 25 HP Replacing the Electromagnet STEP 1 STEP 1 Cut the wire from the terminals on the electromagnet with nippers. • It is recommended that you make a note of the wiring. STEP 2 STEP 2 Remove the nuts with the box driver. (7 mm wrench.) STEP 3 STEP 3 Pull out electromagnets from the pump body. ● Be sure to unplug the pump unit. ● When performing replacement work, the pump body may be still hot and you may get burnt. Therefore, wait until the pump has been allowed to cool. ● Be sure to remove the chamber block and the actuating rod before replacing the electromagnet. ● It is better to let an experienced technician handle the soldering process. Take precautions against bein

• HIBLOW HP-10, 32 HP Replacing the Electromagnet STEP 1 STEP 1 Cut the wire from terminals on the electromag- nets with nippers. • It is recommended that you make a note of the wiring. STEP 2 STEP 2 Undo the frame screws and remove the SP switch. STEP 3 STEP 3 Remove the mounting nuts with the box driver. (7 mm wrench) Pull out the electromagnets from the pump body. ● Be sure to unplug the pump. ● When performing replacement work, the pump body may be still hot and you may get burnt. Therefore, wait until the pump has been allowed to cool. ● Be sure to remove the chamber block and the actuating ro

• HIBLOW HP-10, TROUBLE SHOOTING Symptom Possible cause Point to check up Remedy Electrical connection Plug and outlet Plug securely into outlet Pump fails to work Wire cut inside the cord Check with tester Change power cord, electromagnet or lead wire SM bar/SP switch activated Exchange diaphragm or safety bar/switch Diaphragm damaged Faulty valve Pump works but makes loud, irregular noise Pump works but no air comes from reservoir Faulty chamber block Remove upper, lower housing and trace the source of cause Exchange casing or diaphragm mounting block Faulty filter Filter clogged Clean up filter Va

• HIBLOW HP-10, 41 HP Replacing the Electromagnet ● Be sure to unplug the pump unit. ● When performing replacement work, the pump body may be still hot and you may get burnt. Therefore, wait until the pump has been allowed to cool. ● Be sure to remove the chamber block and the actuating rod before replacing the electromagnet. ● It is better to let an experienced technician handle the soldering process. Take precautions against being burnt. ! CAUTION STEP 1 STEP 1 Cut the wire from the terminals on electromag- nets with nippers. • It is recommended that

• HIBLOW HP-10, 18 HP Removing upper housing STEP 1 STEP 1 Remove all the bolts from the four corners. STEP 2 STEP 2 If it is difficult to remove it due to the heavily stuck internal seal packing, pry it open by inserting the tip of a flat-head screwdriver into the clearance between the exhaust nozzle and the upper housing. STEP 3 STEP 3 According to the photo, if the stick is too heavy, raise up the pump body and hit the exhaust nozzle lightly with a hammer. • Do not use a metal hammer. The removing upper housing method is the same though shape in de

• HIBLOW HP-10, 27 HP HP-60/80 w !3 y !7 !4 q e r t !9 i o !0 !1 !2 u !6 !5 !8 @0 @1 @2 HP-60/80 q Filter Cover w Semi Cover Packing e Filter r Fitting Boss t Upper Housing y Sound Absorber u Casing Block i Diaphragm Ring o Diaphragm !0 Diaphragm Base !1 SP Switch !2 Safety Screw !3 Electromagnet !4 Actuating Rod !5 L-Tube !6 Hose Band !7 Frame !8 Vibration Control Rubber !9 Center Plate @0 Gasket @1 Lower Housing @2 Power Cord HP-60 1995/ 9 — HP-80 1995/ 9 — Air pump Start of production Discontinuance of production STRUCTURE AND PART NAMES HP-60/80

• HIBLOW HP-10, HP-30 1998/ 8 — HP-40 1998/ 8 — HP-50 1998/12 — Air pump Start of production Discontinuance of production HP-30/40/50 q Filter Cover w Semi Cover Packing e Filter r Fitting Boss t Upper Housing y Sound Absorber (HP50) u Casing Block i Diaphragm Ring o Diaphragm !0 Diaphragm Base !1 Electromagnet !2 Actuating Rod !3 L-Tube !4 Frame !5 Vibration Control Rubber !6 Center Plate !7 Gasket !8 Lower Housing !9 Power Cord q w e r t y u i o !0 !1 !2 !3 !4 !5 !6 !7 !8 !9 STRUCTURE AND PART NAMES 22 HP HP-30/40/50 HP-30/40/50 HP Series

• HIBLOW HP-10, STEP 4 STEP 4 Install a new diaphragm mounting block on the actuating rod. Set the actuating rod in line with groove and tighten the U-lock nut with the box driver. • Use new U-lock nut and washer only that come as replacement parts to prevent loosening and causing failure of the pump. STEP 5 STEP 5 Insert the actuating rod in accordance with the gap of the frame. Secure the diaphragm mounting block on other side and tighten with washer and U-lock nut with the box driver. Make sure the gaps between the actuating

• 26 HP Replacing the Electromagnet STEP 4 STEP 4 Secure the electromagnets to the body by the nuts. Use the box driver. (7 mm wrench) STEP 5 STEP 5 Tie the wires in a bundle with a silicon tube. Connect the wires to the terminals. STEP 6 STEP 6 Solder the wires to the terminals. The wire requires a soldered connection. STEP 7 STEP 7 This completes the electromagnet repl

• HIBLOW HP-10, STEP 4 STEP 4 Remove the four screws hold the chamber block and the casing block on both side. (4screws on each side) • Casing block is separated into Casing A (Exhaust part side) and Casing B (Air valve side). STEP 5 STEP 5 Remove one of the U-lock nuts hold the diaphragm mounting block to the rod. • Use the box driver to loosen (or tighten) the U-lock nut. STEP 6 STEP 6 Remove one of the diaphragm mounting blocks from the actuating rod and pull out the other diaphragm mounting block with the rod and finally, separate the diaphragm mounting block and the rod. • When pulling out the rod,

• HIBLOW HP-10, 19 HP HP-10/20 HP-10/20 q Filter Cover w Semi Cover Packing e Filter r Fitting Boss t Upper Housing y Casing Block u Diaphragm i Diaphragm Base o Electromagnet !0 Actuating Rod !1 L-Tube !2 Frame !3 Vibration Control Rubber !4 Center Plate !5 Gasket !6 Lower Housing !7 Power Cord HP-10 1999/ 4 - HP-20 1999/ 4 - Air pump Start of production Discontinuance of production q w e r t y u i o !0 !1 !2 !3 !4 !5 !6 !7 STRUCTURE AND PART NAMES HP-10/20 HP Series

• 31 HP Replacing the Chamber Block STEP 12 STEP 12 Install the sound absorber. STEP 13 STEP 13 Place the upper housing back on body. • Be extremely careful not to pinch the Sound Absorber in the Upper Housing. Secure it with the bolts. Then place the filter and filter cover on the upper housing. (See page17 “FILTER CLEANING AND REPLACEMENT”) REPLACING THE CH

• HIBLOW HP-10, 37 HP Replacing the Chamber Block STEP 8 STEP 8 Install a new diaphragm and a diaphragm ring in the diaphragm base. • Take care not to create any clearance between them. STEP 9 STEP 9 In case of replacing the diaphragm mounting block, skip some steps, and move straight from step 12. Remove the valves from the casing B. • If it is difficult to separate them, insert the tip of a flatblade screwdriver into the clearance. • Pull out the valves as they can be removed with facility. STEP 10 STEP 10 Insert each new valve into t

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HIBLOW HP-10 Manual  15-03-2024 5

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