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Addison RC/FC Series Installation Operation & Maintenance

  • RC/FC Series Air Conditioner
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  • Installation Operation & Maintenance
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Addison RC/FC Series Manual Online:

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Addison RC/FC Series User Manual
Addison RC/FC Series User Guide
Addison RC/FC Series Online Manual

Text of Addison RC/FC Series User Guide:

  • Addison RC/FC Series, Page 3 of 6 RC/FC Series Unit Start-Up Form UNIT INFORMATION Unit Compressors: Manufacturer: Model Number: Model Number: Model Number: Model Number: Serial Number: Serial Number: Serial Number: Serial Number: PRE-START CHECK Shipping Blocks Removed: Unit Supply Voltage Correct: Unit Checked for Debris: Electrical Wiring Correct: Vibration Isolators Adjusted: Phase Monitor Checked: Unit Condition: Electrical Connections Tight: Overloads Adjusted: Set Screws Tight: Fan(s) Wheels/Blades Turn Freely:

  • Addison RC/FC Series, Page 29 of 80 Figure 8: Circuit Diagram for Standard Compressor For Cooling Only Oil Separator Compressor Pressure Port Condenser Fan Receiver Varispeed Controller Condenser Coil Air Flow Pressure Port Pressure Port Suction Line Liquid Line Suction Line Liquid Line Pressure Port Pressure PortPressure Port Air Flow Evaporator Coil TXV Isolation Service Valve (Field Provided/Installed) Isolation Service Valve (Field Provided/Installed) LinesetLineset Air Handler Compressor Section Accumulator Filter Drier Liquid Line Solenoid Valve RC/FC Series Installation, Operation, and Maintenance Manual

  • Addison RC/FC Series, Page 4 of 80 Table of Figures and Tables: Figures: Figure 1: Label Placement Drawing .................................. 6 Figure 2: Air Handler Clearances ......................................11 Figure 3: Condensing Section Clearances ..................12 Figure 4: Unit Lifting ................................................................17 Figure 5: Unit Installation Example .................................. 18 Figure 6: Lineset Piping with the Air Handler Above the Condensing Unit ..............................................................29 Figure 7: Lineset Pipi

  • Page 76 of 80 Section 18 Addison Warranty: The following is the Limited Warranty provided by Addison (a trade name of Addison HVAC LLC, herein “Seller”) to any customer (herein “Buyer”) for any goods and services (a “deliverable”): 1. 1. Limited Warranty. Seller provides such warranty as set forth in any instruction manual provided with the deliverable, or if

  • Addison RC/FC Series, Page 73 of 80 Problem Probable Cause Solution No Fan Operation No 24V control voltage Check for 24 VAC at control No input pressure to control Check alignment of capillary fitting Schrader valve depressor must depress Schrader valve enough to allow pressure into capillary Bad fan motor Disconnect power, when P266 is used, place a jumper from L1 to M1 and connect power, if fan does not start, motor is bad and should be replaced Pressure transducer problem Disconnect 6 pin connector from right side of control, place a jumper wire between third pin from the top and bott

  • Addison RC/FC Series, Page 54 of 80 Table 9: Superheat and Subcooling - 100% OA Ambient Air Temperature 95°F 85°F 75°F 65°F 55°F 45°F Subcooling 10° - 12°F 8° - 10°F In Heating Mode No Reheat Subcooling 10 - 12°F 8°F - 12°F In Heating Mode With Reheat Superheat 8°F - 15°F 6°F - 15°F In Heating Mode Note: Subcooling and superheat readings must be taken with the reheat circuit disabled and in the cooling mode. Table 10: Superheat and Subcooling - Recirculating Ambient Air Temperature 95°F 85°F 75°F 65°F 55°F 45°F Subcooling 1

  • Page 56 of 80 DANGER ELECTRICAL SHOCK HAZARD Disconnect electric before service. More than one disconnect switch may be required to disconnect electric from equipment. Equipment must always be properly grounded. SEVERE INJURY HAZARD Do not enter equipment while in operation. Equipment may start automatically. Do not operate with access doors open. Installation, operation, and maintenan

  • Addison RC/FC Series, Page 71 of 80 Problem Probable Cause Solution Noisy Operation Air noise Check ductwork Air Velocity too high Chattering contactor Check for adequate control voltage, check for shorts or breaks, check thermostat, check contactor points Tubing rattle Dampen by taping or clamping, bend tubing away from contact where possible High Suction Pressure Excessive load on evaporator coil Check for high entering wet bulb temperature Check for excessive airflow Broken compressor valves Scroll compressors do not have valves Scroll compressors should not be pumped down below 5 PSI Compressor is unloaded Recalibrate unload

  • Addison RC/FC Series, Page 33 of 80 DANGER ELECTRICAL SHOCK HAZARD Disconnect electric before service. More than one disconnect switch may be required to disconnect electric from equipment. Equipment must always be properly grounded. Section 10: Unit Electrical: Each unit is equipped with a wiring diagram (permanently attached behind clear view plastic on the inside of the control compartment door or on laminated sheets in an inside compartment) which will vary depending on the type of controls and options supplied. Check unit data plate for unit electrical data. Note: Spark testing or shorting of

  • Addison RC/FC Series, Page 36 of 80 Not Included ZS Room Sensor Off OnAuto Universal Input Mode Select Aux Power Out Power Off On Port 1 Rnet Gnd RNET+ RNET- +12V UO-8 UO-7 UO-6 UO-5 Gnd 8 UO-4 + 7 Gnd 6 UO-3 + 5 Gnd 4 UO-2 + 3 Gnd 2 UO-1 + 1 Gnd 8 + 7 Gnd 6 + 5 Gnd 4 + 3 Gnd 2 + 1 UI-8 UI-7 UI-6 UI-5 8 Gnd UI-4 7 + 6 Gnd UI-3 5 + 4 Gnd UI-2 3 + 2 Gnd UI-1 1 + UI-12 UI-11 UI-10 UI-9 Rnet Local Access Gnd Rnet+ Rnet- +12V Sense 8 Gnd 7 + 6 Gnd 5 + 4 Gnd 3 + 2 Gnd 1 + 8 Gnd 7 + 6 Gnd 5 + 4 Gnd 3 + 2 Gnd 1 + Gnd 24VAC 0 5 0 5 1 2345678 10's 1's Module Address N

  • Addison RC/FC Series, Page 13 of 80 4.1.1 Ventilation Clearances In order to help ensure proper operation of an air-source constructed unit, a 24" (61.0 cm) clearance for ventilation must be maintained. In addition, read and follow the additional ventilation clearance guidelines below: • Do not locate the condensing unit under an overhang or near a wall/other equipment that will short circuit hot air to the coil intakes. • Do not locate condensing unit within 10’ (3.0 m) of exhaust fans or flues. • Do not locate the condensing unit within 48” of another condensing unit to allow air recirculation. 4. 2.1 Condensing Unit Placement Considerations Locat

  • Addison RC/FC Series, Page 44 of 80 Example: If you want to change the Re-Start Delay to 3 minutes (default is 2 minutes) and you are on the Default screen: 1. Press the Right arrow until you get to the Re-Start Delay screen 2. Press the Up button until you have 3 Minutes on the screen 3. Pressing either the Right or Left arrow will set the new Re-Start Delay into memory and take you to the next screen, or 4. After 30 seconds of no action, the new Re-Start Delay will be set into memory and the screen will go back to the Default screen. Scre

  • Addison RC/FC Series, Page 47 of 80 Air Handler Model Heater kW Available 208/60/3 042 - 060 3.8 - 18.8 072 - 120 7.5 - 30.0 150 - 240 11.3 - 45.0 300 - 420 15.0 - 52.5 Air Handler Model Heater kW Available 230/60/3 460/60/3 042 - 060 5.0 - 25.0 072 - 120 10.0 - 40.0 150 - 240 10.0 - 50.0 300 - 420 15.0 - 70.0 Air Handler Model Heater kW Available 208/60/3 042 - 060 3.8 - 18.8 072 - 120 7.5 - 30.0 150 - 240 11.3 - 45.0 300 - 420 15.0 - 52.5 Air Handler Model Heater kW Available 230/60/3 460/60/3 042 - 060 5.0 - 20.0 072 - 120 7.5 - 30.0 150 - 240 10.0 - 50.0 300 - 420 15.0 - 60.0 Table 6: FCRA/H Air Handler Standard Electric Heaters Table 7: FCOA/H Air Handler Standard Elect

  • Addison RC/FC Series, Page 48 of 80 Figure 15: Typical Air Handler Wiring Diagram SFC L3 L2 L1 T1 T2 T3 SFM 5 4 3 SFC A1A2 81 PM PM 1 R‐14 BL‐14 BK‐14 BK BL R G‐14 (OPTIONAL) (OPTIONAL) 2 BOL L3 T3 L2 T2 L1 T1 SF-OL R‐14 BK‐14 PK 67 BL L1 G C L2 L3 TB1 FROMCONDENDINGUNIT 24VACTERMINALBOARD FIELDPOWERSUPPLY SEEAIRHANDLERUNIT RATINGPLATE 3PHASEUNITS GRD EGL SFC‐A OPTIONALFAN INTERLOCKRELAY R SFC L2 L3 T3 T2 SFM 4 3 PM 1 BK‐14 R‐14 BK R G‐14 (OPTIONAL) L3 T3 L2 T2 L1 T1 SF-OL R‐14 BK‐14 L2 T2 R‐14 R‐14 SFC A1A2 G C TB1 L1 L2 FROMCONDENSINGUNIT 24VACTERMINALBOARD FIELDPOWERSUPPLY SEEAIRHANDLERUNI

  • Page 30 of 80 Figure 9: Circuit Diagram for Standard Compressor with Hot Gas Reheat Oil Separator Compressor Pressure Port Liquid Line Solenoid Valve Filter Drier Condenser Fan Receiver Varispeed Controller Condenser Coil Air Flow Pressure Port Pressure Port Suction Line Liquid Line Suction Line Liquid Line Pressure Port Pressure PortPressure Port Air Flow Evaporator Co

  • Addison RC/FC Series, Page 38 of 80 S+ S- B W G R 42+42SLCNPO - IBG Part # 0872P-0105 REF 1 2 3 45678 ON 2500 6386 STEPS 1500 1 2 3 1000Ω 600Ω 300Ω CN1 1200Ω 0-10V 4-20mA 1 2 3 4 5 SW1 3193 OFF OFFOFF ON OFFOFF OFFON OFF ONON OFF 500 OFF OFF ON 4 5 6 7 8 STD Direcon Bipolar OFF STD Response 200pps STD operaon Reverse Unipolar ON Quick 400pps Close VLV TB3 K2 K1 O BR GY RHR 9 1 PR MDV1 W BK G R 4 +A4 -A4 R TB1 BK RESISTOR (0843P-0573) 1K ohms 1K ohms TB1 +A4 -A4 +A5 TB1 Open Green Close Yellow Status Red LED1LED2LED3 S+ S- B W

  • Addison RC/FC Series, Page 53 of 80 Documentation to properly start the unit including the sequence of operation, and a copy of the work order listing complete unit configuration. Pre-Start visual check of the unit, and a copy of the unit start up form to document the operation and performance of the unit. Unit checked for debris. Gages placed on each circuit to make sure the circuit has a refrigerant charge before circuit is enabled for operation. Supply power (line voltage) is connected to the unit, and is correct. Phase monitor is set up correctly. All ductwork is connected to the unit. All condensate piping is connected to the unit. All refrigerant lineset piping is connected to the unit.

  • Addison RC/FC Series, Page 69 of 80 Problem Probable Cause Solution Compressor Will Not Start Power o, loose electrical connections or fuse open Check disconnect switch, fuses and wiring Compressor contactor not closing Check voltage to contactor coil, transformer slave relay, thermostat Internal compressor thermal overload open If compressor is hot, allow 2 hours to cool – see below Compressor defective Check compressor for electrical failure Compressor may be seized, check for LRA High or low pressure switch open or defective Check calibration of high or low pressure switch Oil pressure control open or defec

  • Page 8 of 80 2.3 - Condensing Unit Nomenclature Example Digit: Description: Feature: 1 - 2 Product Family RC = Condensing Unit 3 Application O = Dedicated Outdoor Air R = Recirculating 4 Operation Type A = Air Cooled H = Air Source Heat Pump 5 - 7 Nominal Capacity 042 = 3.5 Tons 048 = 4.0 Tons 060 = 5.0 Tons 072 = 6.0 Tons 096 = 8.0 Tons 120 = 10.0 Tons 150 = 12.5 Tons 180 = 15.0 To

  • Addison RC/FC Series, Page 45 of 80 S1 S2 • • Supply MS • • Auxiliary VAvg Imb Hz 230 0 60 ON DPM Supply NO C NC AUX 6 7 8 1 2 C NO 3 4 5 L1/S L2/S L3 Motor MS L1 L2 L3 • • • Supply MS • • Auxiliary L1 L2 L3 460 459 460 ON DPM Supply NO C NC AUX 6 7 8 1 2 C NO 3 4 5 L1/S L2/S L3 Motor MS 3" 2" 5" 4.25" 2.5" 0/25" Dia L1 L2

  • Addison RC/FC Series, Page 34 of 80 Figure 12: Example Electrical Wiring Diagram - Condensing Section PDB PM CS CS CCH1 G-14 1. EGB L3 L2 L1 EGB MSP-CC1 L3 T3 L2 T2 L1 T1 L3 L2 L1 T3 T2 T1 CM1 T3 T2 T1 R-14 BK-14 0V 208V 230V 460V H4 H3 H2 H1 CURRENT SENSOR F3 F1 3 (L1) CC1 CC1-A1 CONNECT TO TERMINAL H1 FOR UNITS RATED 460V. CONNECT TO TERMINAL H2 FOR UNITS RATED 230V. CONNECT TO TERMINAL H3 FOR UNITS RATED 208V. SEE 575/600V TRANSFORMER FOR CORRECT WIRING CONNECTIONS ON UNITS RATED 575V. OF1VFD OFM1 G-14 MSP-OF1VFD BL-12 BK-12 L3

  • Addison RC/FC Series, Page 2 of 6 RC/FC Series Unit Start-Up Form GENERAL INFORMATION Customer Name: Address: City/State/Zip: Phone/Fax: Project Name: Contractor Name: Unit Model #: Unit Serial #: Unit Tag #: Start-Up Date: APPLICATION INFORMATION Outdoor Air Temp (°F or °C): Return Air Temp (°F or °C): Design CFM: Supply Air Temp (°F or °C): Outdoor Fan Temp (°F or °C): Design Duct ESP: db db wb wb db db wb wb UNIT INFORMATION Supply Fan Motor: Make: Voltage: HP: Catalog#: FR#: Quantity: Unit Electrical: Volts: Amperage: Supply Voltage: L1-L2: Unit Controls: Manufacturer: Description & Operation: Installed By: Hertz: Phase: L2-L3: L1-L3: AMPS: RPM: Lineset Information: Ove

  • Addison RC/FC Series, Page 50 of 80 12.3 Basic Sequence of Operation All sequence of operation information for units controlled with ALC controls is available in the ALC Sequence of Operation documents that can be requested from your manufacturer’s Addison representative for each specific job. • Sequence of operation information specifically for the operation of the electric heater modules within the above referenced document. For sequence of operation information for units controlled with field-supplied DDC controls (whether factory- mounted or field-mounted), consult the DDC controls manufacturer and/or installer. 12.4 Accessory Controls Options Accessory controls options include, but are not l

  • Addison RC/FC Series, Page 31 of 80 Figure 10: Circuit Diagram for Standard Compressor with Heat Pump Operation and Hot Gas Reheat Oil Separator Compressor Pressure Port Liquid Line Solenoid Valve Filter Drier Condenser Fan Receiver Varispeed Controller Condenser Coil Air Flow Pressure Port Pressure Port Suction Line Liquid Line Suction Line Liquid Line Pressure Port Pressure PortPressure Port Air Flow Evaporator Coil TXV Isolation Service Valve (Field Provided/Installed) Isolation Service Valve (Field Provided/Installed) LinesetLineset Air Handler Compressor Section Acc

  • Addison RC/FC Series, Page 3 of 80 Table of Contents: SECTION 1: Safety Introduction and Labeling Guide Warnings, Dangers, Cautions, and Notices ...................5 Label Placement Guide .......................................................... 6 SECTION 2: Introduction and Pre-Installation 2.1 Description of Operation ..................................................7 2.2 Inspection and Setup ........................................................7 2.3 Condensing Unit Nomenclature Example ............. 8 2.4 Air Handler Section Nomenclature Example ........9 SECTION 3: Installer

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