Astro Pneumatic 67696 Set Up And Operating Instructions Manual
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Astro Pneumatic 67696, 19 TROUBLESHOOTING Problem Possible Cause Solution Compressor will not run Loss of power or overheating No electrical power Blown shop/house fuse Shop/house breaker open Thermal overload open Pressure switch bad Tank is full of air Check for proper use of extension cord Check to be sure unit is plugged in Check fuse/breaker or motor over- load Replace shop/house blown fuse Reset shop/house breaker, determin- ing why problem happened Motor will restart when cool Replace pressure switch Compressor will turn on when
13 ASSEMBLY BREAKING IN THE PUMP See Figures 6 - 9. Check and tighten all bolts, fittings, etc. Turn the pressure regulator knob fully clockwise to open the air flow. Place the lever of the pressure switch in ‘OFF’ position and plug in the power cord. Open the drain valve completely. Place the lever of the pressure switch in ‘AUTO’ position and r
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Astro Pneumatic 67696, 3 PORTABLE AIR COMPRESSOR PARTS LIST− MODEL NO. 68127 The model number will be found on a plate attached to air tank. Always mention the model number in all correspondence regarding your PORTABLE AIR COMPRESSOR or when ordering replacement parts. KEY NO. CODE DESCRIPTION Q.TY 023 2881000 AIR FILTER ...................................................................................................1 101 9413387021 TANK 29 GAL ...............................................................................................1 104 9083910 HANDLE ...............................................................................
Astro Pneumatic 67696, 10 FEATURES Fig. 2 TANK PRESSURE GAUGE ELECTRICAL CABLE ELECTRIC MOTOR TANK QUICK COUPLER CHECK VALVE REGULATOR PRESSURE GAUGE SAFETY VALVE PRESSURE SWITCH (ON/OFF) PRESSURE REGULATOR KNOB PRODUCT SPECIFICATIONS Running Horsepower ................................................... 2 HP Air Tank Capacity ...................................................... 29 gal. Air Pressure ....................................................150 PSI max. Air Delivery ......................................... 7.3 SCFM @ 40 PSI ......................
Astro Pneumatic 67696, 12 ASSEMBLY ASSEMBLING THE RUBBER FOOT AND WHEELS See Figure 3. Mount the rubber feet as shown in figure. Tighten firmly with an open-end wrench (not included) to secure it in position. Mount the wheels as shown in figure. Tighten firmly with an open-end wrench (not included) to secure the wheels in position. Fig. 3 WHEEL SCREW NUT NUT WASHER WASHER SCREW RUBBER FOOT WASHER WASHER(s) NUT ASSEMBLING THE HANDLE See Figures 4 - 5. Lower the handle onto the compressor body, as shown in Figure 4. Line the holes of the handle with the
Astro Pneumatic 67696, 2 This unit was fully tested and inspected prior to shipment and will operate properly when instructions are followed. Refer to your owner’s manual for basic troubleshooting. To avoid unnecessary return to the store, simply call Compressor Support toll free for additional assistance. DO NOT RETURN TO STORE IMPORTANT STOP STOP Compressor Support: 1-800-444-3353 • Air Compressor will automatically shut off when maximum PSI is reached. When the tank pressure drops to the cut in pressure (low pressure) and the on/off switch is in th
Astro Pneumatic 67696, 11 FEATURES ASSEMBLY KNOW YOUR AIR COMPRESSOR See Figure 2. Before attempting to use this product, familiarize yourself with all operating features and safety rules. DESCRIPTION Your air compressor is aircooled, oil lubricated, belt-driven, single stage. PRESSURE REGULATOR KNOB Use the pressure regulator knob to adjust the amount of air being delivered through the hose. REGULATOR PRESSURE GAUGE The current line pressure is displayed on the regulator pressure gauge. This pressure can be adjusted by rotating the pressure regulator knob. SAFETY VALVE The safety valve is designed to automatically release air if the a
Astro Pneumatic 67696, 4 Never point any tool toward yourself or others. Keep the exterior of the air compressor dry, clean, and free from oil and grease. Always use a clean cloth when cleaning. Never use brake fluids, gasoline, petroleum-based products, or any strong solvents to clean the unit. Following this rule will reduce the risk of deterioration of the enclosure plastic. SERVICE Tool service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel may result in a risk of
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Astro Pneumatic 67696, SIX GALLON OILLESS AIR COMPRESSOR Model 67696 SET UP AND OPERATING INSTRUCTIONS Visit our website at: http://www.harborfreight.com Read this material before using this product. Failure to do so can result in serious injury. SAVE THIS MANUAL. For technical questions or replacement parts, please call 1-800-444-3353. 68066 Model 67696 68127 29 GALLON BELT DRIVEN AIR COMPRESSOR
Astro Pneumatic 67696, 18 MAINTENANCE CLEANING THE INTAKE FILTER See Figure 19. The intake filter prevents dust and dirt being drawn in. It is essential to clean this filter after at least every 100 hours in service. A clogged intake filter will decrease the compressor’s performance dramatically. Undo the two allen screws. You can then remove the filter from the two halves of the plastic housing, tap it to remove the dirt, blast it down with low-pressure compressed air (approx. 3 bar) and re-insert it. Fig. 19 ALLEN SCREWS AIR FILTER
Astro Pneumatic 67696, 17 MAINTENANCE When the oil has drained out, re-fit the oil drain plug (fig. 13). Fill new oil through the oil filler opening until it comes up to the required level. Do not overfill. After topping up, tighten the oil fill plug (fig. 14), making sure that there are no leaks during use. Once a week, check the oil level to assure proper lubrication. RETENSIONING THE V-BELT See Figures 15 - 17. Pull out the power plug and remove the safety guard for the V-belt (figures 15 - 16). Slacken the four motor fixing screws (figure 17). Shift the motor until the V-belt is tensioned to the point where it can still be depressed by approx. 0.4-0.8
Astro Pneumatic 67696, LIMITED 1 YEAR / 90 DAY WARRANTY Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that for a period of one year from date of purchase that the tank is free of defects in materials and workmanship (90 days if used by a professional contractor or if used as rental equipment). Harbor Freight Tools also warrants to the original purchaser, for a period of ninety days from date of purchase, that all
Astro Pneumatic 67696, 5 Know your power tool. Read operator’s manual carefully. Learn its applications and limitations, as well as the specific potential hazards related to this tool. Following this rule will reduce the risk of electric shock, fire, or serious injury. Drain tank of moisture after each day’s use. If unit will not be used for a while, it is best to leave drain valve open until such time as it is to be used. This will allow moisture to completely drain out and help prevent corrosion on the inside of tank. Risk of Fire or Explosion. Do not spray flammable liq- uid in a confined area. Spray area must be well ventilat- ed. Do not smoke while spraying or spray where
8 .EVERUSEANELECTRICALADAPTORWITHTHISGROUNDEDPLUG Replace a damage or worn cord immediately. Replace a damaged or worn cord immediately. SPEED AND WIRING The no-load speed of the electric motor varies by model and specification. The motor speed is not constant and decreases under a load or with lower voltage. For voltage, the wiring in a shop is as impo
Astro Pneumatic 67696, 14 APPLICATIONS Air compressors are utilized in a variety of air system applications. Match hoses, connectors, air tools, and accessories to the capabilities of the air compressor. You may use this tool for purposes listed below: Operating some air-powered tools. Inflating tires, air beds, sports equipment, etc. USING THE AIR COMPRESSOR See Figures 6 - 8. Ensure tank drain is closed. Ensure lever of the pressure switch is in the ‘OFF’ position and air compressor is unplugged. Connect the air line to the quick coupler. WARNING: Always wear safety goggles or safety glasses with side shields when operating power tools. Failure to do so could result in objects bein
20 TROUBLESHOOTING Problem Possible Cause Solution Air leak from the valve of the pressure switch Check valve does not perform its function correctly due to wear or dirt on the seal Unscrew the hex-shaped head of the check valve, clean the housing and the special rubber disk (replace if worn). Re-assembler and tighten carefully Condensate drainage cock
Astro Pneumatic 67696, 9 0RESSURE3WITCH !UTOMATICALLYCONTROLSTHEONOFFCYCLINGOFTHECOMPRES SOR)TSTOPSTHECOMPRESSORWHENTHECUTOFFPRESSUREIN THETANKISREACHEDANDSTARTSTHECOMPRESSORWHENTHE AIRPRESSUREDROPSBELOWTHECUTINPRESSURE 03)0OUNDS0ER3QUARE)NCH -EASUREMENTOFTHEPRESSUREEXERTEDBYTHEFORCEOFTHE AIR4HEACTUALPSIISMEASUREDBYAPRESSUREGAUGEONTHE COMPRESSOR 0UMP 0RODUCESTHECOMPRESSEDAIRWITHARECIPROCATINGPISTON CONTAINEDWITHINTHECYLINDER 2EGULATO
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