Lenze i550-C0.25/120-1 Project Planning Manual

Text of Lenze i550-C0.25/120-1 User Guide:

• Lenze i550-C0.25/120-1, Modbus TCP Modbus is an internaonally approved Ethernet-based communicaon protocol, designed for c ommercial and industrial automaon applicaons. General informaon Design Oponal Integrated in standard I/O DC supply of the control electronics and oponal eldbus Internally via the inverter Mains-dependent Oponally: External supply Mains-independent 24 V DC at X3/24E...GND Terminal descripon Modbus TCP Connecon X276 X277 Connecon type RJ45 Max. cable cross-secon mm² - - Max. cable cross-secon AWG - - Stripping length mm - - Stripping length inch - - Tighte

• Lenze i550-C0.25/120-1, Processing me of process data Update cycle ms 10 In the inverter Processing me ms 0 ... 1 Applicaon task runme of the technology applicaon used (tolerance) ms 1 ... x Other data Note There are no interdependencies between par ameter data and process data. Product extensions Ne tworks CANopen 165

• Lenze i550-C0.25/120-1, Handling T ransport, storage Observe the notes regarding transport, storage and correct handling. Ensure proper handling and avoid mechanical stress. Do not bend any components and do not change any insulaon distances during transport or handling. Do not touch any electronic components and contacts. Inverters contain electrostacally sensive components which can easily be damaged by inappropriate handling. Do not damage or destroy any electrical components since thereby your health could be endangered! Installaon The technical data and supply condions can be obtained from the

• Residual hazards Even if notes given are taken into consideraon and protecve measures are implemented, the occurr ence of residual risks cannot be fully prevented. The user must take the residual hazards menoned into consideraon in the risk assessment for his/her machine/system. If the above is disregarded, this can lead to severe injuries to persons and damage to property! Protec

• Lenze i550-C0.25/120-1, Inverters i550-C30/400-3 i550-C37/400-3 i550-C45/400-3 i550-C55/400-3 Rated power kW 37 45 55 75 Rated power hp 50 60 75 100 Mains voltage range 3/PE AC 340 V ... 528 V, 45 Hz ... 65 Hz Output voltage 3 AC 0-400/480 V Rated mains current without mains choke A - - - - with mains choke A 59 73 86 105 Apparent output power kVA 49 61 72 89 Rated output current 2 kHz A 62.4 78 92.4 115 4 kHz A 62.4 78 92.4 115 8 kHz A - - - - 16 kHz A - - - - Power loss 2 kHz W 761 942 1101 1358 4 kHz W 810 1004 1171 1446 8 kHz W - - - - 16 kHz W - - - - at

• Lenze i550-C0.25/120-1, The connecon plan is valid for the inverters i550-Cxxx/230-2. The inverters i550-Cxxx/230-2 do not have an integrated RFI lter in the AC mains supply . In order to meet the EMC requirements according to EN 61800−3, an external EMC lter according to IEC EN 60939 must be used. The user must verify that the conformity with EN 61800−3 is fullled. X287 X286 POWERLINK X277 X276 Modbus TCP X267 X266 EtherNet/IP X257 X256 PROFINET OUT X247 IN X246 EtherCAT X226 PROFIBUSModbus RTU TB COM TA X216 CANopen CL CG CH X216 C/Q L- L+

• 1-phase mains connecon 230/240 V When selecng the inverters, please note: EMC lters are integrated in the i550-Cxxx/230-1 inverters. EMC lters are not integrated in the inverters i550- Cxxx/230-2. Technical data 1-phase mains connecon 230/240 V 83

• 3-phase mains connecon 230/240 V "Light Duty" Ra ted data EMC lters are not integrated in inverters for this mains connecon. Technical data 3-phase mains connecon 230/240 V "Light Duty" Ra ted data 97

• Lenze i550-C0.25/120-1, Cables Requirements • The c ables used must correspond to the requirements at the locaon (e. g. EN 60204−1, UL). • The cable cross-secon must be dimensioned for the assigned fusing. Observe naonal and regional regulaons. • Y ou must observe the regulaons for minimum cross-secons of PE conductors. The cross- secon of the PE conductor must be at least as large as the cross-secon of the power connecons. Installaon inside the control cabinet • Alw ays install cables close to th

• Lenze i550-C0.25/120-1, EtherCAT EtherCAT is a common eldbus for the connecon of inverters to dierent control systems in plan ts. General informaon Design Oponal Integrated in standard I/O DC supply of the control electronics and oponal eldbus Internally via the inverter Mains-dependent Oponally: External supply Mains-independent 24 V DC at X3/24E...GND Terminal descripon EtherCAT EtherCAT Connecon X246 X247 Connecon type RJ45 Max. cable cross-secon mm² - - Max. cable cross-secon AWG - - Stripping length mm - - Stripping length inch - - Tightening torque Nm - - Tightening torque lb-in

• Lenze i550-C0.25/120-1, Mains connecon The following should be considered for the mains connecon of inverters: Single inverters are either directly connected to the A C system or via upstream lters. RFI lters are already integrated in many inverters. Depending on the requirements, mains chokes or mains lters can be used. Inverter groups are connected to the DC system with the DC bus. For this purpose, the inverters have to be provided with a connecon for the DC link, e. g. terminals +UG/-UG. This enables the energy exchange in phases with operaon in generator and motor mode of several drives in the network. The DC system can be provided by power supply modules (AC/DC converters) or in

• Lenze i550-C0.25/120-1, Safety instrucons Disregarding the following basic safety measures and safety informaon may lead to severe personal injury and damage to property! Observe all specicaons of the corresponding documentaon supplied. This is the precondion for safe and trouble-free operaon and for obtaining the product features specied. Please observe the specic safety informaon in the other secons! DANGER! Electrical voltage P ossible consequences: Death or severe injuries ▶ Any work on the inverte

• Lenze i550-C0.25/120-1, Inverters i550-C5.5/400-3 i550-C7.5/400-3 i550-C11/400-3 i550-C15/400-3 Rated power kW 5.5 7.5 11 15 Rated power hp 7.5 10 15 20 Mains voltage range 3/PE AC 340 V ... 528 V, 45 Hz ... 65 Hz Output voltage 3 AC 0-400/480 V Rated mains current without mains choke A 14.3 16.6 23.7 32.3 with mains choke A 10.3 13.1 18.6 24 Apparent output power kVA 8.7 11 16 22 Rated output current 2 kHz A 11 14 21 27 4 kHz A 11 14 21 27 8 kHz A 11 14 21 27 16 kHz A 7.3 9.3 14 18 Power loss 2 kHz W 137 172 242 340 4 kHz W 145 185 260 360 8 kHz W 190 240 340 460 16 kHz W 189 238 337 469 at inverter disable

• Inverters i550-C1.1/230-1 i550-C1.1/230-2 i550-C1.5/230-1 i550-C1.5/230-2 Rated power kW 1.1 1.1 1.5 1.5 Rated power hp 1.5 1.5 2 2 Mains voltage range 1/PE AC 170 V ... 264 V, 45 Hz ... 65 Hz Output voltage 3 AC 0-230/240 V Rated mains current without mains choke A 14.3 14.3 16.7 16.7 with mains choke A 11.9 11.9 13.9 13.9 Apparent output power kVA 2.2 2.2 2.6 2.6 Rated output

• Lenze i550-C0.25/120-1, 3-phase mains connecon 480 V "Light Duty" Ra ted data The output currents apply to these operang condions: • A t a switching frequency of 2 kHz or 4 kHz: Ambient temperature above 40 °C with a rated output current reduced by 2.5 %/°C. • If the load characterisc "Light Duty" and the switching frequencies 8 kHz or 16 kHz are select ed, only the values of the load characterisc "Heavy Duty" are reached. Inverters i550-C3.0/400-3 i550-C4.0/400-3 i550-C5.5/400-3 i550-C7.5/400-3 Rated power kW 4 5.5 7.5 11 Rated power hp 5 7.5 10 15 Mains voltage range 3/PE AC 340 V ... 528 V, 45 Hz ... 65 Hz Output voltage 3 AC 0-400/480 V Rated mains cur

• Lenze i550-C0.25/120-1, Inverters i550-C75/400-3 i550-C90/400-3 i550-C110/400-3 Rated power kW 90 110 132 Rated power hp 125 150 175 Mains voltage range 3/PE AC 340 V ... 528 V, 45 Hz ... 65 Hz Output voltage 3 AC 0-400/480 V Rated mains current without mains choke A - - - with mains choke A 160 200 234 Apparent output power kVA 121 145 171 Rated output current 2 kHz A 180 216 254 4 kHz A 180 216 254 8 kHz A - - - 16 kHz A - - - Power loss 2 kHz W 1841 2203 2589 4 kHz W 1961 2348 2760 8 kHz W - - - 16 kHz W - - - at inverter dis

• Lenze i550-C0.25/120-1, USB module Interface to the PC Connect the inverter via a USB 2.0 connecon cable to a PC on which the Lenze "EASY Starter" engineering t ool is installed. Congure the inverter with the "EASY Starter" using graphical user interfaces. You can create diagnoscs with trend funcons or observe parameter values. Parameterising without supplying the inverter with voltage: in many cases, the USB interface of the PC is sucient for the voltage supply if you connect the inve

• Lenze i550-C0.25/120-1, Inverters i550-C11/400-3 i550-C15/400-3 i550-C18/400-3 i550-C22/400-3 Rated power kW 15 18.5 22 30 Rated power hp 20 25 30 40 Mains voltage range 3/PE AC 340 V ... 528 V, 45 Hz ... 65 Hz Output voltage 3 AC 0-400/480 V Rated mains current without mains choke A - 48 - - with mains choke A 27.1 36 43 55 Apparent output power kVA 19 26 32 38 Rated output current 2 kHz A 28.2 38.4 48 56.4 4 kHz A 28.2 38.4 48 56.4 8 kHz A - - - - 16 kHz A - - - - Power loss 2 kHz W 290 404 501 585 4 kHz W 309 430 533 623 8 kHz W - - - - 16 kHz W - - - - at inverter disable W 6 18 18 18 Overcurrent cycle 180 s

• Lenze i550-C0.25/120-1, Inverters i550-C1.1/230-2 i550-C1.5/230-2 i550-C2.2/230-2 i550-C5.5/230-3 Rated power kW 1.1 1.5 2.2 5.5 Rated power hp 1.5 2 3 7.5 Mains voltage range 3/PE AC 170 V ... 264 V, 45 Hz ... 65 Hz Output voltage 3 AC 0-230/240 V Rated mains current without mains choke A 7.8 9.5 13.6 28.8 with mains choke A 5.6 6.8 9.8 21.9 Apparent output power kVA 2.2 2.6 3.6 8.7 Rated output current 2 kHz A 6 7 9.6 23 4 kHz A 6 7 9.6 23 8 kHz A 6 7 9.6 23 16 kHz A 4 4.7 6.4 15.3 Power loss 2 kHz W 36 41 54 166

• Lenze i550-C0.25/120-1, Complete inverter Power Inverter Order code kW HP Connuaon ... Safety engineering V Without safety engineering 0 Safety funcon STO A Not relevant EMC lter not integrated i550-Cxxx/ 120-1 i550-Cxxx/ 230-2 i550-Cxxx/ 230-3 0 Integrated i550-Cxxx/ 230-1 i550-Cxxx/ 400-3 1 Delivery status Default parameter seng: Region EU (50-Hz networks) 0 Default parameter seng: Region US (60-Hz networks) 1 Control unit Standard I/O without network 000S Applicaon I/O without network 001S Standard I

• Lenze i550-C0.25/120-1, Disposal In accordance with the current provisions, Lenze products and accessories have to be disposed of b y means of professional recycling. Lenze products contain contain recyclable raw material such as metal, plascs and electronic components. Informaon on project planning Sa fety instrucons Handling 37

• Lenze i550-C0.25/120-1, Terminal data X1 Specicaon Unit min. typ. max. SIA, SIB LOW signal V -3 0 +5 HIGH signal V +15 +24 +30 Running me ms 3 Clear me ms 50 60 Input current SIA mA 10 14 Input current SIB mA 7 12 Input peak current mA 100 Test pulse duraon ms 1 Test pulse interval ms 10 GS Reference potenal for SIA and SIB Terminal descripon Basic Safety STO Connecon X1 Connecon type pluggable double spring terminal Max. cable cross-secon mm² 1.5 Max. cable cross-secon AWG 16 Stripping length mm 9 Stripping length inch 0.35 Tightening torque Nm - Tightening torque lb-in - Required tool 0.4 x 2.5 Informao

• Lenze i550-C0.25/120-1, 3-phase mains connecon 400 V "Light Duty" 113 Ra ted data 113 Fusing da ta 117 T erminal data 118 Br ake resistors 119 Mains chok es 120 RFI lters / Mains lters 121 Sine lter 122 3-phase mains connecon 480 V 123 Ra ted data 123 Fusing da ta 129 T erminal data 130 Br ake resistors 131 Mains chok es 132 RFI lters / Mains lters 133 3-phase mains connecon 480 V "Light Duty" 136 Ra ted data 136 Fusing da ta 140 T erminal data 141 Br ake resistors 142 Mains chok es 143 RFI lters / Mains lters 144 Dimensions 146 Contents 6

• Lenze i550-C0.25/120-1, Fusing data EN 60204-1 Inverters Fuse Circuit breaker Earth-leakage circuit br eaker Characteriscs Max. rated current Characteriscs Max. rated current A A i550-C0.25/230-2 gG/gL or gRL 10 B 10 ≥ 30 mA, type B i550-C0.37/230-2 gG/gL or gRL 10 B 10 ≥ 30 mA, type B i550-C0.55/230-2 gG/gL or gRL 16 B 16 ≥ 30 mA, type B i550-C0.75/230-2 gG/gL or gRL 16 B 16 ≥ 30 mA, type B i550-C1.1/230-2 gG/gL or gRL 25 B 25 ≥ 30 mA, type B i550-C1.5/230-2 gG/gL or gRL 25 B 25 ≥ 30 mA, type B i550-C2.2/230-2 gG/gL or gRL 25 B 25 ≥ 30 mA, type B i550-C4.0/230-3 gG/gL or gRL 32 B 32 ≥ 300 mA, type B

• Lenze i550-C0.25/120-1, Contents About this documen t 9 Documen t descripon 9 Further documen ts 9 Notaons and convenons 10 Pr oduct informaon 11 Pr oduct descripon 11 Idencaon of the products 12 F eatures 15 The modular s ystem 22 The c oncept 22 T opologies / network 23 W ays of commissioning 24 Funcons 25 Ov erview 25 Mot or control types 26 F eatures 26 Mot or seng range 26 Informaon on project planning 28 Pr oject planning process 28 Dimensioning 28 Operaon in motor and generator mode 31 Ov ercurrent operaon 32 Sa fety instrucons 34 Basic sa fety instrucons 34 Applicaon as directed 35 Handling 36 R esidual hazards 38 Con trol cabinet structure 40 Arr angeme

• Lenze i550-C0.25/120-1, Inverters i550-C11/400-3 i550-C15/400-3 i550-C18/400-3 i550-C22/400-3 Rated power kW 15 18.5 22 30 Rated power hp 20 25 30 40 Mains voltage range 3/PE AC 340 V ... 528 V, 45 Hz ... 65 Hz Output voltage 3 AC 0-400/480 V Rated mains current without mains choke A - 40 - - with mains choke A 22.6 30 38 46 Apparent output power kVA 19 26 32 38 Rated output current 2 kHz A 25.2 32.4 40.8 48.5 4 kHz A 25.2 32.4 40.8 48.5 8 kHz A - - - - 16 kHz A - - - - Power loss 2 kHz W 290 404 501 585 4 kHz W 309 430 533 623 8 kHz W - - - - 16 kHz W - - - - at inverter disable W 6 18 18 18 Overcurrent cycle 180 s Max. output current A 31.5 40.5

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Lenze i550-C0.25/120-1 Project planning manual 22-07-2022 264

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